Brownsville International Airport (Modena SL)

The Brownsville South Padre Island International Airport is the newest major airport in Brownsville, TX. With quick access to the Gulf of Mexico and US Interstate Highway, this airport serves as a strategic hub for all international and domestic airlines, as well as private aviation operations and continues to grow and support the expanding community.

In developing the buildout of a new passenger terminal Corgan Architects along with Jacobs Engineering developed new design elements and an aesthetic overhaul that reflects the region and culture of Brownsville. Brownsville South Padre Island International Airport was formerly designated as the headquarters of Pan American’s Western Division in the 1930s. The airport made history establishing the first international Airmail Service when Charles Lindbergh landed in Brownsville in 1929 after a historic flight from Mexico City. The city then became a pioneer training center for teaching pilots to fly with navigation instruments only.

The new two-story, 89,000-square-foot building utilizes the latest terminal design features and amenities that include designing and constructing a new four-gate terminal and a Federal Inspection Services (FIS) Facility for commercial and general aviation, replacing the existing facility built-in 1971. Previously restricted to regional aircraft, the project now allows the airport to accommodate larger aircraft and is designed for a future terminal expansion with expected increased air travel.

When it came to renovating and revitalizing the airport, Corgan wanted to make sure that the city’s unique history was represented in all design aspects. Corgan worked with Bomanite Licensee, Texas Bomanite, starting in December 2017 on the initial design, several 6” x 6” concrete samples of different gray tones and finishes were a must-have to a make sure the airport flooring would provide as much as an insightful impact as the surrounding structures. Working in close proximity to Corgan’s office allowed for several larger-scale mock-ups to be seen in person at Texas Bomanite’s facility. Ultimately polished concrete was chosen for its long-term durability and low maintenance. Texas Bomanite contracted through the winning bid GC SpawGlass Contractors to provide 42,300 square feet of the Bomanite Modena SL polished concrete system; an installation that finalized in December 2020.

The final color of choice was Nickle Gray Bomanite Modena SL, used throughout the ticketing area, TSA Security Checkpoints as well as the upper floors for Boarding. Texas Bomanite provided the ultimate solution to the early design concerns for finding an acceptable concrete finish for the existing structural slab. The polished concrete floor in gray complimented the stainless steel borders seen throughout the terminal. Precast stair treads were also created with the Bomanite Modena SL system for a cohesive design. Bomanite Modena SL is a versatile engineered interior polymer modified cementitious topping that is blended with selected aggregates and then ground and polished to the desired gloss level. The new terminal floors were prepped with 24-40 metal bond diamonds and a rapid set epoxy primer with sanding to refusal prior to installing the Bomanite polished concrete system. Polished to a final 800 Grit with Bomanite Stabilizer Poly Pro and Bomanite VitraFinish provided for a solid surface with superior stain resistance. Metzger McGuire RS-88 in warm stone was used for the joint filler to complete the overall custom decorative concrete flooring for the Brownsville International Airport.

The Modena system is a low-cost alternative for renovation projects and provides the durability and strength for this exceptionally long lifespan system. With the Bomanite Modena SL systems ability to be installed over concrete or properly prepared wood substrates, with cove base and stair components generally pre-cast, it made for the perfect complement to the overall design elements and architectural plans. Having the industry’s lowest lifecycle costs, low to zero VOC and minimal maintenance requirements, Bomanite Modena SL was the optimal choice for Brownsville South Padre Island International Airport and earned Texas Bomanite the 2020 Best Custom Polishing Systems Project Bronze Award.

Herman Miller, Inc. (Modena SL)

When Herman Miller, Inc. relocated their offices from the Dallas Design District to the uptown area on McKinney Avenue, the space they selected offered some interesting flooring challenges. 2811 McKinney Avenue is a mixed use office complex built in 1984. Herman Miller designs, builds and distributes some of the most sophisticated furniture in the world. While the space Herman Miller leased is on the ground floor, most of the space is on a suspended slab. The existing concrete floor had elevation changes in excess of 3” across the 5,400 square feet of area. The requirement of the interior finish was to produce a high end refined look specified by TVS Design.

Bomanite Licensee, Texas Bomanite achieved the specified design with the Bomanite Modena SL polished concrete system that produced a flat floor by installing self-leveling concrete overlay to produce an acceptable concrete canvas to polish. The finished product is a stunning showpiece that complements the modern sophistication of the new office space.

The Park Theater (Modena TG)

The Jaffrey Park Theatre has a long history that began in 1922. The Park Theatre was the center of community life as a movie and vaudeville house for 54 years and in 1976 became a retail store and warehouse. In 2005 The Park Theatre Corporation decided to purchase the building and renovate the historical site. Almost 20 years later The Park Theatre has been rejuvenated and ready to provide artistic, cultural, entertainment and educational programs and activities for the residents of and visitors to the communities of the Monadnock Region of New Hampshire.

The Park Theatre was rebuilt as a sustainable, state-of-the-art film and performing arts center, featuring two auditoriums and presenting movies, live theatre, including children’s productions, concerts, live acts, lectures and symposiums as well as a venue for community and business gatherings.

Calling up BKA Architects, The Park Theatre Corporation requested that the building façade use an Art Deco period design to recapture an element of sentimentality for the 1920s era and as homage to the original theatre with the founder’s home on top. With the design intent, they knew they wanted a polished exposed concrete floor and when the time came in February 2019, the architect reached out to Bomanite Licensee, Premier Concrete Construction, LLC to discuss the possibilities. With little under 5,000 square feet to work with, Premier Concrete met with Caroline K. Hollister, Trustee, President and Treasurer of The Park Theatre and Matt Pelletier of BKA Architects at their Boston Decorative Concrete Showroom. It was at the showroom that the clients learned of the different textures and colors of concrete.

An important design element was the star sponsorships, each donor over $10,000 received a star with their name engraved such like the California Hollywood Walk of Fame. The Bomanite Custom Polishing System Renaissance was the choice for the main lobby entrance flooring, in a dark black color, to provide a background that would make the golden stars pop off the floor. In order to achieve the deep dark color, Premier Concrete created a custom Raven Black Integral Color. Using Bomanite Integral Color provides for uniformity of color throughout the depth of the Concrete while producing durability and longevity of the concrete itself. During the polishing process Black Concrete Dye was added to the top of the colored slab to achieve the deepest darkest color possible.

Premier Concrete crafted a solid solution for creating the stars with a molded form that was placed before the concrete was poured. Once the field of Black concrete was set and polished, forms were removed and a formulation of Bomanite Modena TG, a modern terrazzo like mix, filled the voids. The Bomanite Modena TG Bomanite Custom Polishing System used 3 different colors of yellow glass in 3 differing sizes along with touches of mirror glass to provide the bright golden contrast against the Black backdrop. Once set, each donors name was engraved into the star and displayed with a metallic epoxy for some old-world Hollywood glamour.

Prior to the work being started, several samples of contrasting color palettes were created and shown to the clients as well as onsite mockups. Determining the best plan to bring the Park Theatre’s vision to life was critical to the success of the space and intent of design. Premier Concrete’s showroom allowed for the clients to learn more about the possibilities of Bomanite Decorative Concrete. Samples provided the clients with ease of mind and a visual to a stunning end result.

This grand project won Premier Concrete Construction the 2020 Silver Award for the Best Bomanite Custom Polishing System Project. With Premier Concrete’s quality of work and creativity, The Park Theatre now showcases a distinct decorative detail while providing a dynamic regional center for the arts and entertainment as well as an artistic meeting place for the community.

Choctaw Cultural Center and Museum

The Choctaw Cultural Center in Durant, Oklahoma is dedicated to preserving and perpetuating Choctaw culture and history through exhibitions and programs. The newly finished cultural center is over 100,000 square feet and houses two exhibit halls, a Permanent Exhibit Hall: A four-part story focusing on the history of the Choctaw tribe from ancestral times (circa 1250) to current day in Oklahoma; and a Temporary Exhibit Hall: For traveling exhibits, community curated exhibits and special events throughout the year. Also included is an art gallery, auditorium, Children’s Luksi (turtle) activity center, state-of-the art classrooms, offices, the Champuli Restaurant and Hvshi Gift Store. The surrounding site incorporates a stickball field, living village and a traditional mound.

Bomanite of Tulsa, Inc. had the pleasure of working with the Choctaw Nation of Oklahoma as well as architects, JCJ Architecture to bring to life the art and design for the interior entrance flooring of the new facility. The architects crafted textures and patterns with intention and local sourced materials. Following a journey through 14,000 years and over hundreds of miles, immersive exhibits convey each component of the Choctaw story through authentic and historically accurate landscapes, pictures, artwork and artifacts.

Throughout the Choctaw Cultural Center, small design details are placed that reflect the Choctaw culture. For example, the diamond is an important symbol to the Chahta people and often represents the Eastern Diamondback Rattlesnake. The diamond pattern is replicated in the decorative concrete pathway that sits between the hardwood and stone flooring. The project was unusual for Bomanite of Tulsa as in working with the designer’s intent the chosen Bomanite Exposed Aggregate System Revealed and Bomanite Sandscape Texture are traditionally exterior applications, however the clients truly desired the exposed look with bright native American colors to go with the additional rustic flooring materials for the interior space. Bomanite Revealed is a sustainable finishing option that incorporates a unique binder and color blending process with specialty aggregates that works for projects requiring a highly decorative and durable finish. The Bomanite Revealed with solid glass aggregates in white, black, red and yellow was selected for the vibrant diamond border as well as the circle surrounding the firepit.

Once the newly poured concrete base slab was readied and hardwood flooring and stone accent flooring were installed, Bomanite of Tulsa had to make sure the Bomanite Exposed Aggregate Systems were level with the existing surfaces. The need was met by building up the area by 1 inch to 1 ½ inches. Providing a technically challenging project, a bonded application for both systems were used. Expansion joints had to run through the borders as well as be incorporated in the diamond pattern, brass divider strips were used to set apart the different colors of glass aggregates. The Bomanite Sandscape Texture in Autumn Brown utilizes specialized concrete mix designs containing select sands and aggregates was the choice for the pathway between the stonework. Matching the Sandscape color to the stone provided for a cohesive design. The natural non-skid properties and abrasion resistant aggregates make both Bomanite Revealed and Bomanite Sandscape Texture the perfect choice for entries, municipal or public works projects, hospitals, educational facilities, museums, pool decks, plazas and more.

The Choctaw Cultural Center offers visitors a truly unique experience with textural variation and distinct decorative detail. With the Bomanite Decorative Concrete Systems a variety of modernized mixes and an unlimited palette of colors, textures and locally sourced aggregate options are available to choose from, providing cost-effective solutions that are more durable than ever for that creative artistic expression.

Bomanite of Tulsa, Inc. Tulsa OK, received the Best Bomanite Exposed Aggregate Systems Project GOLD AWARD for their brilliant work on the Choctaw Cultural Center and Museum. The Choctaw Cultural Center welcomes all visitors to explore the rich history, culture, and experiences of the Choctaw Nation of Oklahoma and its community and now have a rich and beautiful Bomanite Decorative Concrete Interior entry area.

Chase Oaks Church

Chase Oaks Church is a non-denominational Bible church with 4 campuses in far north Dallas Forth Worth area, the newest being the Fairview campus. The Fairview campus is nestled against a creek, with large windows exposing the view. The 36,000 square foot building is composed of 4 major areas: auditorium (which seats 500), the Kid Zone, administration and a youth center. The décor is warm and inviting, accented by natural elements such as wood, steel and stone.

To complement the natural theme, Texas Bomanite used the Bomanite Custom Polishing System VitraFlor to polish 16,950 square feet of concrete, exposing very large black aggregates. The aggregate was all locally sourced and contrasts nicely with the tan of the concrete, contributing to the warmth of the interior decoration.

The General Contractor on this project was MEDCO Construction. For more information about MEDCO, visit their website at www.medcoconstruction.com. For more information about Chase Oaks Church, visit their website at www.chaseoaks.org.

Brothers Marketplace

Brothers Marketplace is a family-owned business that has expanded into local communities bringing an innovative approach to food with unique offerings. With five locations and counting, the neighborhood market offers customers a one-stop grocery shopping and dining experience with a carefully curated selection of fresh foods, local and specialty products, delicious prepared meals, and grocery essentials. Recently a new Brothers Marketplace opened in Waltham, MA that showcases a newly finished sustainable polished concrete floor.

Designed by BHDP in collaboration with the owners, Roche Bros. the location for the Waltham Brothers Marketplace was the first to be placed in a residential building. The mixed-use structure features the Brothers Marketplace on the first floor and four floors of apartments sit above, delivering on the brand’s promise “Eat. Drink. Be Local.”

With the market emphasizing local producers and vendors, reaching out to local Bomanite Licensee, Premier Concrete Construction, was appropriate. Premier Concrete worked with the designer and owners to establish the perfect floor not only to accommodate patrons but equipment as well; shopping carts, hand trucks, utility carts and adjustable shelving. Unlike traditional floor finishes, such as carpet or vinyl tile, polished concrete does not require extensive maintenance procedures such as waxing, burnishing or wet vacuuming, a benefit the owners appreciated.

The Bomanite Custom Polishing VitraFlor system can be utilized on existing or new uncolored concrete. Bomanite VitraFlor utilizes select un-colored concrete that is placed and finished to standards required for decorative polished concrete flooring. The concrete is ground to expose the desired amount of aggregate, then polished to the required gloss level and treated with a Bomanite stain resist. Samples of differing gloss and aggregate exposures were reviewed. The decision was made to install 12,000 sq ft of the Bomanite VitraFlor system with a Class B Fine aggregate exposure, with little or no medium aggregate at random locations known as a salt and pepper finish. The floor was then polished to a Level 3, which typically produces a medium-high sheen level with a 50-60 Gloss reading. The primary benefit to Bomanite VitraFlor is the simplicity of installation and durability of the finished floor, lending to its low-maintenance and long-term sustainable features.

Brothers Marketplace was a concept born from second-generation siblings Rick and Ed Roche of the well distinguished Massachusetts supermarket, Roche Bros. In launching the Brothers Marketplace concept, they wanted to be sure that they kept within their mission of providing their customers with the highest quality products and outstanding customer service. Bomanite VitraFlor is just one of the quality decorative concrete products and systems offered by Bomanite and its licensed installers, perfect sustainable flooring for grocery stores, retail shops, industrial warehouses and more.

Vestavia Hills High School

Vestavia Hills High School was in need of major renovations, one being their school offices that included a waiting area, lobby passage and hallways. With a little over 5,000 square feet of surface space to redesign, Lathan Associates Architects contacted Bomanite Licensee, Jeffco Concrete Contractors to provide interior flooring options that would hold up to regular foot traffic and future maintenance needs and provide the multiple color intricate design.

After reviewing samples, the Bomanite Toppings Systems, Micro-Top was selected for the office flooring renovation for its fast track benefits and unique two-part cementitious material that tenaciously bonds to virtually any substrate including concrete, asphalt, wood, metal, or plastic. With Bomanite Micro-Top, a wide range of colors can be applied to create uniformity or blended to create variegation in the finish. Limitless color combinations and graphic designs can be used to transform damaged existing concrete or other materials into cementitious art forms, without affecting surrounding materials and fixtures.

By utilizing a troweled-on process to install the Bomanite Micro-Top System, Jeffco Concrete Contractors was able to create several high and low tone color variations within each particular Micro-Top color. Five differing colors, Cobblestone Gray, French Gray, Natural Gray, Desert Tan and Forest Brown were blended and applied in a seamless application to pinpoint the unique and creative layout of this floor design.

Harvest Bible Chapel

After many years of dealing with carpet, and as part of an over all facility upgrade, Harvest Bible Chapel wanted an upgraded finish to the lobby of their church: they wanted a polished concrete floor.

However, due to the condition of the floor, polishing the existing concrete would not provide the look they wanted. Replacing the concrete was not an option since there was finished space below the floor. Bomanite Micro-Top was chosen as the best option to give a fresh, uniform look. Colors and finishes were selected through a sampling process.

Shotblasting of the entire surface and patching the damaged sections of floor with Bomanite Repair Mortar set the stage for a successful project. Troweling of the Bomanite Micro-Top produced a variegated color that pleased all the parties involved.

Gaylord Rockies Resort & Convention Center

With a convenient location on the edge of the Front Range, Gaylord Rockies Resort & Convention Center offers a welcome reprieve from the usual. The hotel showcases the state’s alpine charm through every nature-inspired detail of the property. The Gaylord Resort is Colorado’s largest hotel built to date and was the largest hotel project under construction in the US during 2018. It was also the largest project Bomanite Licensee, Colorado Hardscapes installed in 2018 with over 150,000 Square feet of architectural concrete imprint and flatwork placed.

The 1,501-room resort is joined by a 485,000 Square foot convention center and an extensive indoor/outdoor water park on a sprawling 85-acre site. Recreational facilities include a 800-foot lazy river, expansive event lawns, a resort style outdoor pool, 22,000-square-foot indoor pool venue with slides, tennis courts, pool bar, putting course and a basketball court. The outdoor space is planted with native vegetation and includes walking paths.

Colorado Hardscapes’ scope for the architects flooring and hardscape plans included the incredible Grand Lodge atrium, decks for two pools and the lazy river, all hotel and convention center entrances, and the west event center lawn and convention center sidewalks. A variety of Bomanite products and techniques were integrated to create multi-dimensional surfaces for this highly-animated rustic environment. Defining the right combination of materials, finishes, imprints, colors, hardeners and many other variables was no small effort. Three rounds of product samples and pricing were considered in pre-construction before finally arriving at the specified package.

In the Grand Lodge, the Bomacron Small Random Slate imprint pattern created a textured, rock walkway. Careful placement, impression-by-impression, assured a deliberately, on-repetitive, natural-looking result. Conversely, incorporating the Bomacron Running Bond Belgian Block imprint required rigorous placement precision to achieve an intentionally consistent look. Both imprints required extensive layout preplanning, consideration of mix-design constraints related to accessing work areas, and coordination with other trades.

Across the sprawling site, the Bomanite Sandscape Texture Exposed Aggregate System was mixed with three different integral colors to produce a high-profile hardscape surface that feels great under bare feet for the indoor/outdoor pool decks and compliments the natural surroundings for the installed hardscape. Because the dry, loose soil of the Colorado prairie is difficult to grade and doesn’t hold moisture well, the Colorado Hardscape crews took special care to compact and re-compact work areas during site preparation to confidently assure long-lasting work. Crews completed a massive 21,000 hours while working together in three to four different areas around the site at the same time. The biggest challenge of this project was that the vast site and the enormous building required a multitude of trades to be working almost everywhere simultaneously.

Setting it apart from other similarly-sized resorts, Gaylord Rockies Resort & Convention Center was designed to authentically capture a local sense of place. The resort’s interior design and décor is modeled after aspects iconic to Colorado – everything from cascading waterfalls over boulders and local nature artwork to native landscaping and elevators designed to look like old mine shafts. These planned elements carry over into guest rooms, with aspen tree-inspired carpets, lumberjack plaid print pillows and hiking and camping maps in the closets. The Convention Center includes charming Colorado details sprinkled throughout which represent ski tracks, snow drifts and snowflakes. The Bomanite Imprint Systems and Bomanite Exposed Aggregate Sandscape Texture were the perfect Bomanite Decorative Concrete aspects to add cohesion with the interior flooring and exterior hardscapes of this native Coloradan built resort.

Colorado Hardscapes dedication to serving clients, constant communication, and relentless commitment to high-quality set the stage for success on this once in a lifetime project. Colorado Hardscapes was awarded the Bomanite Imprint Systems 2018 Silver Award for their impressive natural looking precise installation at the Gaylord Rockies Resort & Convention Center.

Dallas Holocaust and Human Rights Museum

The Dallas Holocaust and Human Rights Museum is a brand-new, LEED Certified state-of-the-art facility located on two blocks in the historic West End District of Downtown Dallas. Originally founded in 1984 by a group of Dallas area Holocaust Survivors, the museum is dedicated to teaching the history of the Holocaust and advancing human rights to combat prejudice, hatred and indifference. Their now permanent location is comprised of over 55,000 square feet built with rich history, awareness and education and three permanent exhibitions. These include the Holocaust/Shoah Wing, the Human Rights Wing, and the Pivot to America Wing. The museum also encompasses traveling exhibition space, a performing arts auditorium, community lobby, reflection space, education spaces, library archives, administration offices, and a public plaza.

Designer, Dallas-based Omniplan wanted a clean, modern and progressive feel for the flooring surface that would maximize the space and be cohesive with the overall design. The Bomanite VitraFlor Polished Concrete System was selected for its industrial modernity, sustainable design and LEED qualities. Bomanite Licensee, Texas Bomanite provided the Bomanite decorative concrete flooring completing approximately 28,000 square feet on several levels. The VitraFlor system consists of initial grinding of the original concrete slab to standards letting the natural aggregate color to shine. Zero VOC products to chemically harden such as Bomanite Stabilizer Pro, and Bomanite VitraFinish to hone and polish for final protection and stain resist finish the application. Bomanite VitraFlor allows for flexibility in design with different exposure of aggregates. The main lobby and walkways used a Class D large aggregate exposure with a level 3-1500 Grit Polish with some areas using a Polyurea Joint Filler in the color Gauntlet Gray. The Exhibit Hall polished surface was given a slightly different treatment with a Class B salt and pepper aggregate exposure and a level 3-1500 Grit Polish.

Bomanite VitraFlor provided a cost effective and low-maintenance polished concrete floor that is ideal for high traffic conditions. With over 80,000 visitors in 2018 in their previous location, the newly built facility will be able to handle even more guests as well as equipment for moving or changing of exhibits. Contributing to additional LEED accrual points for Optimized Energy Performance, Bomanite VitraFlor can reduce maintenance costs by as much as 80% over conventional flooring system such as carpet or VCT. Dramatically improving light reflectivity which reduces the amount of lighting required and therefore energy consumed was an intentional design attribute with the entrance floor to ceiling windows lending to its long-term sustainable features.

The Museum is one of just a few Holocaust-related museums or centers in the United States and the only Holocaust museum serving North Central Texas, as well as the adjacent states of Oklahoma, Arkansas and Louisiana. It has been recognized for its compelling and creative programming, internationally recognized exhibits, and world-class speakers. The new – modern, immersive and interactive technology captivates and educates visitors of all ages. To fully experience the designers plan visit https://www.omniplan.com/tangent/2020/03/behind-the-design-of-the-dallas-holocaust-and-human-rights-museum.html

Texas Bomanite earned the 2019 Best Bomanite Custom Polishing Project Honorable Mention Award for their precise application of the Bomanite VitraFlor System. Along with the floor installation, they also created the outdoor courtyard decorative sculpture base and walls showing their extreme craftsmanship in the Decorative Concrete Industry.

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