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Brownsville International Airport (Modena SL)

The Brownsville South Padre Island International Airport is the newest major airport in Brownsville, TX. With quick access to the Gulf of Mexico and US Interstate Highway, this airport serves as a strategic hub for all international and domestic airlines, as well as private aviation operations and continues to grow and support the expanding community.

In developing the buildout of a new passenger terminal Corgan Architects along with Jacobs Engineering developed new design elements and an aesthetic overhaul that reflects the region and culture of Brownsville. Brownsville South Padre Island International Airport was formerly designated as the headquarters of Pan American’s Western Division in the 1930s. The airport made history establishing the first international Airmail Service when Charles Lindbergh landed in Brownsville in 1929 after a historic flight from Mexico City. The city then became a pioneer training center for teaching pilots to fly with navigation instruments only.

The new two-story, 89,000-square-foot building utilizes the latest terminal design features and amenities that include designing and constructing a new four-gate terminal and a Federal Inspection Services (FIS) Facility for commercial and general aviation, replacing the existing facility built-in 1971. Previously restricted to regional aircraft, the project now allows the airport to accommodate larger aircraft and is designed for a future terminal expansion with expected increased air travel.

When it came to renovating and revitalizing the airport, Corgan wanted to make sure that the city’s unique history was represented in all design aspects. Corgan worked with Bomanite Licensee, Texas Bomanite, starting in December 2017 on the initial design, several 6” x 6” concrete samples of different gray tones and finishes were a must-have to a make sure the airport flooring would provide as much as an insightful impact as the surrounding structures. Working in close proximity to Corgan’s office allowed for several larger-scale mock-ups to be seen in person at Texas Bomanite’s facility. Ultimately polished concrete was chosen for its long-term durability and low maintenance. Texas Bomanite contracted through the winning bid GC SpawGlass Contractors to provide 42,300 square feet of the Bomanite Modena SL polished concrete system; an installation that finalized in December 2020.

The final color of choice was Nickle Gray Bomanite Modena SL, used throughout the ticketing area, TSA Security Checkpoints as well as the upper floors for Boarding. Texas Bomanite provided the ultimate solution to the early design concerns for finding an acceptable concrete finish for the existing structural slab. The polished concrete floor in gray complimented the stainless steel borders seen throughout the terminal. Precast stair treads were also created with the Bomanite Modena SL system for a cohesive design. Bomanite Modena SL is a versatile engineered interior polymer modified cementitious topping that is blended with selected aggregates and then ground and polished to the desired gloss level. The new terminal floors were prepped with 24-40 metal bond diamonds and a rapid set epoxy primer with sanding to refusal prior to installing the Bomanite polished concrete system. Polished to a final 800 Grit with Bomanite Stabilizer Poly Pro and Bomanite VitraFinish provided for a solid surface with superior stain resistance. Metzger McGuire RS-88 in warm stone was used for the joint filler to complete the overall custom decorative concrete flooring for the Brownsville International Airport.

The Modena system is a low-cost alternative for renovation projects and provides the durability and strength for this exceptionally long lifespan system. With the Bomanite Modena SL systems ability to be installed over concrete or properly prepared wood substrates, with cove base and stair components generally pre-cast, it made for the perfect complement to the overall design elements and architectural plans. Having the industry’s lowest lifecycle costs, low to zero VOC and minimal maintenance requirements, Bomanite Modena SL was the optimal choice for Brownsville South Padre Island International Airport and earned Texas Bomanite the 2020 Best Custom Polishing Systems Project Bronze Award.

Herman Miller, Inc. (Modena SL)

When Herman Miller, Inc. relocated their offices from the Dallas Design District to the uptown area on McKinney Avenue, the space they selected offered some interesting flooring challenges. 2811 McKinney Avenue is a mixed use office complex built in 1984. Herman Miller designs, builds and distributes some of the most sophisticated furniture in the world. While the space Herman Miller leased is on the ground floor, most of the space is on a suspended slab. The existing concrete floor had elevation changes in excess of 3” across the 5,400 square feet of area. The requirement of the interior finish  was to produce a high end refined look specified by TVS Design.

Bomanite Licensee, Texas Bomanite achieved the specified design with the Bomanite Modena SL polished concrete system that produced a flat floor by installing self-leveling concrete overlay to produce an acceptable concrete canvas to polish. The finished product is a stunning showpiece that complements the modern sophistication of the new office space.

The Park Theater (Modena TG)

The Jaffrey Park Theatre has a long history that began in 1922. The Park Theatre was the center of community life as a movie and vaudeville house for 54 years and in 1976 became a retail store and warehouse. In 2005 The Park Theatre Corporation decided to purchase the building and renovate the historical site. Almost 20 years later The Park Theatre has been rejuvenated and ready to provide artistic, cultural, entertainment and educational programs and activities for the residents of and visitors to the communities of the Monadnock Region of New Hampshire.

The Park Theatre was rebuilt as a sustainable, state-of-the-art film and performing arts center, featuring two auditoriums and presenting movies, live theatre, including children’s productions, concerts, live acts, lectures and symposiums as well as a venue for community and business gatherings.

Calling up BKA Architects, The Park Theatre Corporation requested that the building façade use an Art Deco period design to recapture an element of sentimentality for the 1920s era and as homage to the original theatre with the founder’s home on top. With the design intent, they knew they wanted a polished exposed concrete floor and when the time came in February 2019, the architect reached out to Bomanite Licensee, Premier Concrete Construction, LLC to discuss the possibilities. With little under 5,000 square feet to work with, Premier Concrete met with Caroline K. Hollister, Trustee, President and Treasurer of The Park Theatre and Matt Pelletier of BKA Architects at their Boston Decorative Concrete Showroom. It was at the showroom that the clients learned of the different textures and colors of concrete.

An important design element was the star sponsorships, each donor over $10,000 received a star with their name engraved such like the California Hollywood Walk of Fame. The Bomanite Custom Polishing System Renaissance was the choice for the main lobby entrance flooring, in a dark black color, to provide a background that would make the golden stars pop off the floor. In order to achieve the deep dark color, Premier Concrete created a custom Raven Black Integral Color. Using Bomanite Integral Color provides for uniformity of color throughout the depth of the Concrete while producing durability and longevity of the concrete itself. During the polishing process Black Concrete Dye was added to the top of the colored slab to achieve the deepest darkest color possible.

Premier Concrete crafted a solid solution for creating the stars with a molded form that was placed before the concrete was poured. Once the field of Black concrete was set and polished, forms were removed and a formulation of Bomanite Modena TG, a modern terrazzo like mix, filled the voids. The Bomanite Modena TG Bomanite Custom Polishing System used 3 different colors of yellow glass in 3 differing sizes along with touches of mirror glass to provide the bright golden contrast against the Black backdrop. Once set, each donors name was engraved into the star and displayed with a metallic epoxy for some old-world Hollywood glamour.

Prior to the work being started, several samples of contrasting color palettes were created and shown to the clients as well as onsite mockups. Determining the best plan to bring the Park Theatre’s vision to life was critical to the success of the space and intent of design. Premier Concrete’s showroom allowed for the clients to learn more about the possibilities of Bomanite Decorative Concrete. Samples provided the clients with ease of mind and a visual to a stunning end result.

This grand project won Premier Concrete Construction the 2020 Silver Award for the Best Bomanite Custom Polishing System Project. With Premier Concrete’s quality of work and creativity, The Park Theatre now showcases a distinct decorative detail while providing a dynamic regional center for the arts and entertainment as well as an artistic meeting place for the community.

Chase Oaks Church

Chase Oaks Church is a non-denominational Bible church with 4 campuses in far north Dallas Forth Worth area, the newest being the Fairview campus.  The Fairview campus is nestled against a creek, with large windows exposing the view.  The 36,000 square foot building is composed of 4 major areas: auditorium (which seats 500), the Kid Zone, administration and a youth center.  The décor is warm and inviting, accented by natural elements such as wood, steel and stone.

To complement the natural theme, Texas Bomanite used the Bomanite Custom Polishing System VitraFlor to polish 16,950 square feet of concrete, exposing very large black aggregates.  The aggregate was all locally sourced and contrasts nicely with the tan of the concrete, contributing to the warmth of the interior decoration.

The General Contractor on this project was MEDCO Construction.  For more information about MEDCO, visit their website at www.medcoconstruction.com.  For more information about Chase Oaks Church, visit their website at www.chaseoaks.org.

Brothers Marketplace

Brothers Marketplace is a family-owned business that has expanded into local communities bringing an innovative approach to food with unique offerings. With five locations and counting, the neighborhood market offers customers a one-stop grocery shopping and dining experience with a carefully curated selection of fresh foods, local and specialty products, delicious prepared meals, and grocery essentials. Recently a new Brothers Marketplace opened in Waltham, MA that showcases a newly finished sustainable polished concrete floor.

Designed by BHDP in collaboration with the owners, Roche Bros. the location for the Waltham Brothers Marketplace was the first to be placed in a residential building. The mixed-use structure features the Brothers Marketplace on the first floor and four floors of apartments sit above, delivering on the brand’s promise “Eat. Drink. Be Local.”

With the market emphasizing local producers and vendors, reaching out to local Bomanite Licensee, Premier Concrete Construction, was appropriate. Premier Concrete worked with the designer and owners to establish the perfect floor not only to accommodate patrons but equipment as well; shopping carts, hand trucks, utility carts and adjustable shelving. Unlike traditional floor finishes, such as carpet or vinyl tile, polished concrete does not require extensive maintenance procedures such as waxing, burnishing or wet vacuuming, a benefit the owners appreciated.

The Bomanite Custom Polishing VitraFlor system can be utilized on existing or new uncolored concrete. Bomanite VitraFlor utilizes select un-colored concrete that is placed and finished to standards required for decorative polished concrete flooring. The concrete is ground to expose the desired amount of aggregate, then polished to the required gloss level and treated with a Bomanite stain resist.  Samples of differing gloss and aggregate exposures were reviewed. The decision was made to install 12,000 sq ft of the Bomanite VitraFlor system with a Class B Fine aggregate exposure, with little or no medium aggregate at random locations known as a salt and pepper finish. The floor was then polished to a Level 3, which typically produces a medium-high sheen level with a 50-60 Gloss reading.  The primary benefit to Bomanite VitraFlor is the simplicity of installation and durability of the finished floor, lending to its low-maintenance and long-term sustainable features.

Brothers Marketplace was a concept born from second-generation siblings Rick and Ed Roche of the well distinguished Massachusetts supermarket, Roche Bros. In launching the Brothers Marketplace concept, they wanted to be sure that they kept within their mission of providing their customers with the highest quality products and outstanding customer service.  Bomanite VitraFlor is just one of the quality decorative concrete products and systems offered by Bomanite and its licensed installers, perfect sustainable flooring for grocery stores, retail shops, industrial warehouses and more.

Dallas Holocaust and Human Rights Museum

The Dallas Holocaust and Human Rights Museum is a brand-new, LEED Certified state-of-the-art facility located on two blocks in the historic West End District of Downtown Dallas. Originally founded in 1984 by a group of Dallas area Holocaust Survivors, the museum is dedicated to teaching the history of the Holocaust and advancing human rights to combat prejudice, hatred and indifference. Their now permanent location is comprised of over 55,000 square feet built with rich history, awareness and education and three permanent exhibitions. These include the Holocaust/Shoah Wing, the Human Rights Wing, and the Pivot to America Wing. The museum also encompasses traveling exhibition space, a performing arts auditorium, community lobby, reflection space, education spaces, library archives, administration offices, and a public plaza.

Designer, Dallas-based Omniplan wanted a clean, modern and progressive feel for the flooring surface that would maximize the space and be cohesive with the overall design. The Bomanite VitraFlor Polished Concrete System was selected for its industrial modernity, sustainable design and LEED qualities. Bomanite Licensee, Texas Bomanite provided the Bomanite decorative concrete flooring completing approximately 28,000 square feet on several levels. The VitraFlor system consists of initial grinding of the original concrete slab to standards letting the natural aggregate color to shine. Zero VOC products to chemically harden such as Bomanite Stabilizer Pro, and Bomanite VitraFinish to hone and polish for final protection and stain resist finish the application. Bomanite VitraFlor allows for flexibility in design with different exposure of aggregates. The main lobby and walkways used a Class D large aggregate exposure with a level 3-1500 Grit Polish with some areas using a Polyurea Joint Filler in the color Gauntlet Gray. The Exhibit Hall polished surface was given a slightly different treatment with a Class B salt and pepper aggregate exposure and a level 3-1500 Grit Polish.

Bomanite VitraFlor provided a cost effective and low-maintenance polished concrete floor that is ideal for high traffic conditions. With over 80,000 visitors in 2018 in their previous location, the newly built facility will be able to handle even more guests as well as equipment for moving or changing of exhibits. Contributing to additional LEED accrual points for Optimized Energy Performance, Bomanite VitraFlor can reduce maintenance costs by as much as 80% over conventional flooring system such as carpet or VCT. Dramatically improving light reflectivity which reduces the amount of lighting required and therefore energy consumed was an intentional design attribute with the entrance floor to ceiling windows lending to its long-term sustainable features.

The Museum is one of just a few Holocaust-related museums or centers in the United States and the only Holocaust museum serving North Central Texas, as well as the adjacent states of Oklahoma, Arkansas and Louisiana. It has been recognized for its compelling and creative programming, internationally recognized exhibits, and world-class speakers. The new – modern, immersive and interactive technology captivates and educates visitors of all ages. To fully experience the designers plan visit https://www.omniplan.com/tangent/2020/03/behind-the-design-of-the-dallas-holocaust-and-human-rights-museum.html

Texas Bomanite earned the 2019 Best Bomanite Custom Polishing Project Honorable Mention Award for their precise application of the Bomanite VitraFlor System. Along with the floor installation, they also created the outdoor courtyard decorative sculpture base and walls showing their extreme craftsmanship in the Decorative Concrete Industry.

Nishimine Dental Office

The Nishimine Dental Office located in Fresno, CA wanted to renovate their office to make it more modern and comfortable for patients and employees. They met with the project designer Suzanne Byrnes of Facility Designs for the overall look. After visiting with the local Bomanite Licensed Contractor, Heritage Bomanite, the flooring that was chosen was the Bomanite Custom Polishing System VitraFlor. Polished concrete met the criteria for the overhaul for it’s functionality and style; even gray concrete can be stunning!

Bomanite VitraFlor utilizes select un-colored concrete that is placed and finished to standards required for decorative polished concrete flooring. The concrete is ground to expose the desired amount of aggregate, then polished to the required gloss level and treated with a Bomanite stain resist. The primary benefit to Bomanite VitraFlor is the simplicity of installation and durability of the finished floor, lending to its low-maintenance and long-term sustainable features.

Bomanite VitraFlor is the most cost effective of all the Bomanite Custom Polishing systems. Heritage Bomanite installed approximately 1,000 square feet of the VitraFlor system, polishing up to 3,000 grit and finishing with the Bomanite VitraFinish floor sealer. The dental offices, hallways and conference room were all given the polished treatment for that extra durability and modern vibe.

MMGY Office Lobby (Modena SL)

MMGY, the largest integrated travel marketing organization in the world, and Lisa Jensen Design contacted Bomanite Licensee, Musselman & Hall Contractors, for a decorative concrete flooring solution for the outdated, 800 square foot lobby of their office. The existing flooring was a worn cork flooring that showed wear and damaged from years of use.

The client wanted a “white polished concrete floor” and was looking for a thin overlay application to achieve the desired finish. The Bomanite Modena SL system was proposed with the production of finished samples for client review of the final color and finish.

Bomanite Modena SL is a polymer-modified, cementitious interior bonded floor topping that is blended with selected decorative aggregates then placed with no finishing. Once fully cured Bomanite Modena SL is ground to expose the aggregates and polished to the desired gloss level.

The project was a fast-track installation in order to keep a minimum disruption to their operation. Bomanite Modena SL may be lightly walked on 12 hours after placement providing a benefit for needed accelerated renovations. On a Thursday evening, prep began with removing the existing cork flooring, grinding the exposed concrete sub base, and applying Bomanite XP Primer with a sand broadcast. The next morning the Bomanite Modena SL integrally colored product was poured and size 0 and size 1 white terrazzo glass was blended into the overlay. On Saturday, the floor was polished and completed. The client was able to be back at work within 48 hours.

The finished floor is a gorgeous representative of Bomanite’s Modena SL system and the design flexibility of decorative architectural concrete. The Modena system transforms existing or worn surfaces into beautiful walkways, showrooms and lobbies and is available in a range of colors and patterns using decorative sawcuts. Additional topically applied stains and a variety of aggregates, such as recycled glass or porcelain along with regionally sourced materials, are all options in creating a beautifully designed, environmentally friendly and functional floor.

Grain Valley High School (Modena SL)

With school out for the summer that leaves room for designers and contractors to have more readily available access for specified improvements and upgrades. Growing School Districts looking to restyle, update or renovate can trust the Bomanite Modena SL system for low maintenance and cost saving benefits. The Grain Valley High School originally built in the late 1990s finished its phase 4 expansion to accommodate its rapidly growing student body. Expansion brought much needed instructional and collaboration space, a game changer for students. With a large amount of community support, the School took into consideration the need to provide a low maintenance flooring with an element of design to embody the school’s colors and team spirit.

Hollis + Miller Architects worked with Bomanite Decorative Concrete Licensee, Musselman & Hall Contractors, LLC on several other past projects and knew that they could come up with a custom winning design. They searched through a number of samples, library binders, created idea boards and pulled together a combination of polished concrete and different aggregates that would give the students academia pride in their newly expanded school.

Phase 4 creates a new main entrance, media center, lecture hall, administration area, and courtyard for student use. The new entrance to the “Eagle Way” promenade is flanked by a huge monolithic concrete wall dressed out in the school colors of royal blue and white. The entrance’s 2,890 sq. ft. hallway contains two shades of vibrant blue glass aggregate and eye-catching pieces of sparkling mirror glass polished to a brilliant luster. After the concrete base slab was poured, it was topped with a two-inch thick Bomanite Modena SL topping slab, aggregates added and after a brief curing period the floor was then polished to the perfect grit and shine.

Additionally, included in the project were 1,945 sq. ft. of a refined “cream polish” surface (Class A aggregate exposure with a Level 3 polish) and 4,335 sq. ft. of a perfect “salt and pepper” finish (Class B aggregate exposure with a Level 3 polish). Musselman & Hall crews also polished three sets of concrete steps with a three-line nose detail engraved into the concrete. The newly created grooves were filled with “Grain Valley Blue” epoxy to bring some school spirit and color into the Bomanite cream polished finish designed surface areas.

The Bomanite Modena SL Custom Polishing System is an engineered interior cementitious topping that is blended with selected aggregates and then ground and polished to the desired gloss level. The Modena system transforms existing or worn surfaces into beautiful walkways, school hallways, showrooms, restaurants and lobbies and is available in a range of colors and patterns using decorative sawcuts. Additional topically applied stains and a variety of aggregates, such as recycled glass or porcelain along with regionally sourced materials, are all options in creating a beautifully designed, environmentally friendly and functional floor. The Modena system is a low-cost alternative for renovation projects and provides the durability and strength for this exceptionally long lifespan system. With the industry’s lowest lifecycle costs, low to zero VOC and minimal maintenance requirements, Modena by Bomanite Polished Concrete was the optimal choice for Grain Valley’s expansion and renovations.

Musselman & Hall Contractors, LLC received several awards for their exceptional work at Grain Valley High School. They were awarded the Bomanite Outstanding Grand Award as well as the Bomanite Custom Polishing Systems Gold Award.

Nickel & Suede Retail Shop (Modena SL)

Be Brave. Take a Chance. Change Your Life. These words are the mantra of Nickel & Suede, believing that trying something new can change your life. What started out in a basement and now has become a multimillion-dollar business with a 12,500 square foot facility for their Headquarters, Nickel & Suede just opened their flagship store with many more retail spaces to come.

The Missouri local, Kilee Nickels and her husband Soren tell the story of how the idea and need for a pair of statement earrings became a bigger than life moment. Kilee’s simple teardrop design made from a leather purchase inspired by her family’s previous belt business was an immediate success and she set about making earrings for others. Kilee and her husband, Soren Nickels founded Nickel & Suede in 2014 and have grown the company to thirty employees while keeping their product made in the United States. The Kansas City couple creates lightweight, statement earrings made of leather and high-quality materials such as 14 karat gold. They started their company in the basement of their home but quickly outgrew the space and knew they needed to expand. They reached out to Kansas City based Hufft Design, recognized as one of the top 50 design firms by Architect Magazine, to help them create a plan for growth. Hufft designed their retail store in their new 12,500 square-foot headquarters in Liberty, Missouri. The facility is a master’s course in retail design, providing a refined shopping experience that evokes the quality of the Nickel & Suede products. Hufft designed the Nickel & Suede floor system with a honey-colored wood island inset into a Bomanite Custom Polished concrete floor.

Bomanite Licensee, Musselman & Hall Contractors, LLC had previously worked with Hufft on their award-winning designs for the Tuft & Needle store in Overland Park, Kansas. The contractor and designers had worked together to choose a polishable overlay for the Tuft & Needle shopfront that would allow minimal issues with transitions, but still create a durable and attractive floor. That first installation ended up being just the ticket, so Hufft decided to utilize the same high performance self-leveling concrete polish overlay, Bomanite Modena SL in the Nickel & Suede flagship shop. The overlay was to be installed at only ⅜” thick, so preparation was key. The Musselman & Hall foreman, Johnathon Eggert, and his crew used large abrasive diamond grinders to profile the entire interior floor as preparation for the overlay. A five-man crew was able to place the entire floor in just one day using small onsite mixers. The new flooring overlay only needed 24 hours to cure before it could be finished. Diamond tooling was used to polish the floor to a satin finish. A Bomanite penetrating sealer was applied to provide resistance against stains while still keeping a low maintenance surface. The warm gray floors show no perceptible aggregate and are an integral part of the overall design aesthetic.

Soren Nickels had this to say about his experience, “We wanted to build up the concrete floor to the level of our decorative inset, while going for a refined concrete look. We were introduced to Musselman & Hall with the understanding that their creative work in concrete concepts would give us some trustworthy options. This definitely proved to be the case. We wanted to avoid any surprises, so we let our trust in their experience lead the way. We felt that the product they recommended would match what we were looking for-even with all the particulars we asked for. The team that showed up to do the work definitely proved to be careful masters of their craft. In our minds it was fine-finish work and they delivered. We even made a few last-minute adjustments that were handled with ease, flexibility and speed.”

The finished retail interior floor is a simple, but elegant representation of the design flexibility of decorative architectural concrete and Bomanite’s diverse sustainable offering of flooring and paving systems. As Nickel & Suede continue to inspire individuals to be brave and try new things. We encourage you to imagine the possibilities and let Bomanite Decorative Concrete make those dreams a reality.

AWARDS: Musselman and Hall Contractors, LLC was awarded the 2019 Bomanite Custom Polishing Project Bronze Award for their work on the Nickel and Suede Flagship Store.