The Tanger Outlet Center added a new location to their list of ultimate shopping experiences. The recent open-air outlet mall is located in far North Fort Worth, Texas, just south of the Texas Motor speedway. Working with the architectural firm Adam & Associates, known for their unique combination of world class experience and small town personality, they put together a plan that incorporated the time proven, durable Bomanite Decorative Concrete for the exterior of the outlet walkways.
The Fort Worth mall features 70+ hi-end stores such as top fashion designers Cole Haan, Michael Kors, Kate Spade, and Steve Madden along with snack-centered eateries like the Great American Cookie Company that brings shoppers from all over Texas. Over 181 million shoppers a year visit the 39 Tanger Outlets located throughout the U.S. and Canada. Each center has a unique theme to its shopping destination with upscale architectural features and play areas for children. Texas-inspired artwork in the courtyards such as a life-sized steel sculpture of a longhorn and a fire pit were incorporated along with port-style rooftops over many of the stores to protect shoppers from the Texas seasonal weather. Adams & Associates worked with Bomanite Decorative Concrete Craftsmen, Texas Bomanite to choose the system appropriate for the architectural design.
The Bomanite Imprint Systems with stamped, stained and colored concrete with high end finishes accentuating the store fronts and Texas-style artwork featured at many of the pedestrian intersections was the product of choice. Before the project was underway, Texas Bomanite produced 6 different mock-ups to provide a visual for the general contractor, Mycon and the architect to demonstrate exactly what each pattern and color would look like to help aide in the decision-making process.
Texas Bomanite installed over 145,000 square feet of architectural concrete that incorporates 4 different patterns (Bomacron Canyon Stone, Bomacron Medium Ashlar Slate, Bomacron Random Boardwalk, Bomacron 6” x 6” Granite Setts) and 2 textures (Bomacron Used Brick Texture, Traditional Broom Finish) with multiple colors of Integral Color, Color Hardener and Release Agents each adding different interest and ambiance to the Texas themed look. The entire project was sealed with Bomanite HydroLock for additional durability. This mega installation of Bomanite Decorative Concrete offers versatility in design, long-term durability, low-maintenance, weather-resistant features and environmentally friendly attributes for the Tanger Outlet and earned Texas Bomanite The Best Bomanite Imprint Systems Project Bronze Award for their styled fashionable walkways for shoppers seeking retail therapy.
FLIGHT AT TUSTIN LEGACY INSTALLS HIGH-STRENGTH BOMANITE REVEALED LANDSCAPES
Flight at Tustin Legacy, previously home to the Naval-Lighter-Than-Air-Station and the Marine Corps Helicopter Base, has been considered a first of a kind office development, that is the next generation of working living playing communities. The City of Tustin and Lincoln Property Company laid out a massive future plan to keep with the flight history, innovation in design, productivity and entrepreneurship. From vast commercial farming of orange groves in the 1900’s, to the military’s construction by hand of two massive blimp hangars that are the largest wood structures in the world, Flight aims to carry on this legacy of excellence of ingenuity…READ MORE
ST. LOUIS AQUARIUM HIGHLIGHTS RIVER CONFLUENCE WITH BOMANITE REVEALED EXPOSED AGGREGATE
St. Louis Union Station is an amazing collective adventure of a giant Ferris Wheel, fire and light shows, delicious dining establishments, an old time carousel, 18-hole mini golf, ropes course and the recently opened grand aquarium that features one-of-a-kind exhibits and marine environments for thousands of aquatic animals from the rivers and oceans of the world that is housed in 1.3 million gallons of water. The St. Louis Aquarium is a 120,000-sq-ft, two-story attraction built inside the footprint of a nearly 500,000-sq-ft 19th century iron umbrella train shed that is designated as a National Historic Landmark… READ MORE
St. Louis Union Station is an amazing collective adventure of a giant Ferris Wheel, fire and light shows, delicious dining establishments, an old time carousel, 18-hole mini golf, ropes course and the recently opened grand aquarium that features one-of-a-kind exhibits and marine environments for thousands of aquatic animals from the rivers and oceans of the world that is housed in 1.3 million gallons of water. The St. Louis Aquarium is a 120,000-sq-ft, two-story attraction built inside the footprint of a nearly 500,000-sq-ft 19th century iron umbrella train shed that is designated as a National Historic Landmark.
One of the most high-tech and hands-on built aquariums, Architect and designer PGAV Destinations train themed aquatic environment is the centerpiece of a $187 million St. Louis Union Station family entertainment complex. An immersive, virtual train ride on one of two full-size replica passenger rail cars takes guests inside the aquarium. The ride honors St. Louis Union Station’s railroad past with a multimedia experience that travels through a trip to the rivers and oceans of the world, narrated by actor and St. Louis native John Goodman. When the train doors open, visitors find themselves at the confluence of the Mississippi and Missouri rivers where they can see the fish that inhabit America’s great rivers, such as alligator gar, paddlefish, sturgeon, catfish, and many more. Additional exhibits include playful North American River Otters, Shark Canyon and The Deep exhibit that is home to animals that include exotic and endangered Leafy Sea Dragons, jellyfish, a Giant Pacific Octopus and a coral reef. Throughout, hands-on opportunities allow guests interactive play while bringing together state-of-the-art technology, animal care, education, and conservation with the excitement of aquatic creatures.
PGAV Destinations, known for their design work on 50 fantastical aquariums around the world, had been searching for the right finish for the “River Pavement” they desired on the exterior plaza feature of the St. Louis Aquarium that represented the confluence. After discovering their original design of epoxy terrazzo was not recommended for exterior use, the search ended when the designer was attending a lunch and learn presented by Bomanite Licensee, Musselman & Hall Contractors, LLC. Nate Harris, Business Development Manager for Musselman & Hall, shared pictures and samples of the Bomanite Revealed decorative concrete system and, as simple as that, the decision was made. That very afternoon PGAV notified McCarthy Building Companies (GC) to contact Musselman & Hall about installing the River Pavement design. Bomanite Revealed is an architectural exposed concrete with varying exposure depths using decorative aggregates that use advanced application procedures to produce a finished product that showcases the seeded aggregate. Musselman & Hall Contractors worked with PGAV to iron out the details of color and aggregates, samples were made for the final decorative concrete selection and installation of the 372 square foot feature proceeded.
To begin the installation Musselman & Hall first had to set the forms to the designed shape to emulate the confluence of the Mississippi and Missouri Rivers. Additionally, blockouts had to be made for the “railroad bridges” to be installed later with pavers. A plain concrete base slab held down ½” from the finish elevation needed to be poured first. Once the base placed, the Bomanite Revealed was mixed on site adding the selected blue integral concrete color, a combination of 3 different colors of blue glass aggregates, and clear glass aggregate to the mix. This mixture was applied at a ½” thickness directly over the primed base concrete for a monolithic bond. Engraving of the river names completed the work.
Bomanite Revealed provides 100% exposure of the decorative aggregate with no native sands detracting from the finished appearance. The final product is a unique alternative to other decorative concrete finishes while producing a monolithic concrete slab with a low life cycle cost due to the pre-aged nature of the surface. Bomanite Revealed is suited for exterior applications—anywhere that improved wear resistance for light to moderate-duty vehicular or foot traffic combined with an architectural finish is desired. Although very challenging, the task was completed perfectly, resulting in a beautiful educational representation of the river confluence for the St. Louis hi-tech hands-on Aquarium.
Musselman & Hall Contractors, LLC were recognized for their creative solution and intricate installation of Bomanite Revealed decorative concrete with the GOLD AWARD for the Best Bomanite Exposed Aggregate Systems under 6,000 Sq. Ft project for the St. Louis Aquarium at Union Station.
GRAIN VALLEY HIGH SCHOOL RENOVATES WITH BOMANITE MODENA SL POLISHED CONCRETE FLOORS
With school out for the summer that leaves room for designers and contractors to have more readily available access for specified improvements and upgrades. Growing School Districts looking to restyle, update or renovate can trust the Bomanite Modena SL system for low maintenance and cost saving benefits. The Grain Valley High School originally built in the late 1990s finished its phase 4 expansion to accommodate its rapidly growing student body. Expansion brought much needed instructional and collaboration space, a game changer for students. With a large amount of community support, the School took into consideration the need to provide a low maintenance flooring with an element of design to embody the schools colors and team spirit…..READ MORE
INFINITE CAMPUS CREATES NATURAL BEACH FEEL WITH BOMANITE MODENA MONOLITHIC AND RENAISSANCE
Infinite Campus is the largest U.S. owned K-12 student information management firm that is nestled among natural wetlands and a city park. Wanting to allow views to the exterior natural elements, the Finn Daniels Architect firm made sure the design incorporated architectural precast concrete wall panels, a glass curtain wall, and metal panels to provide views as well as creating an energy efficient building. The interior features open work spaces, two story garden elements with crossing bridges, a central rotunda, training rooms, and a full food service cafeteria
When planning the cafeteria, the owner, Infinite Campus and Finn Daniels Architects wanted a free-flowing design that would complement existing epoxy terrazzo floors and carpet. The area needed to work with the natural elements already set and required low maintenance with a reflective sheen. During the conceptual stage the design team determined that the decorative concrete indoor flooring project should emulate the feeling of a sandy beach or shoreline which would shimmer and glisten like shells and sea glass in the sun. Bomanite Licensee Concrete Arts, Inc. provided the natural beach look by installing the Bomanite Custom Polishing Systems with Bomanite Modena Monolithic for the winding middle sea shell area and Bomanite Renaissance Deep Grind for the shoreline perimeter… READ MORE
With school out for the summer that leaves room for designers and contractors to have more readily available access for specified improvements and upgrades. Growing School Districts looking to restyle, update or renovate can trust the Bomanite Modena SL system for low maintenance and cost saving benefits. The Grain Valley High School originally built in the late 1990s finished its phase 4 expansion to accommodate its rapidly growing student body. Expansion brought much needed instructional and collaboration space, a game changer for students. With a large amount of community support, the School took into consideration the need to provide a low maintenance flooring with an element of design to embody the schools colors and team spirit.
Hollis + Miller Architects worked with Bomanite Decorative Concrete Licensee, Musselman & Hall Contractors, LLC on several other past projects and knew that they could come up with a custom winning design. They searched through a number of samples, library binders, created idea boards and pulled together a combination of polished concrete and different aggregates that would give the students academia pride in their newly expanded school.
Phase 4 creates a new main entrance, media center, lecture hall, administration area, and courtyard for student use. The new entrance to the “Eagle Way” promenade is flanked by a huge monolithic concrete wall dressed out in the school colors of royal blue and white. The entrance’s 2,890 sq. ft. hallway contains two shades of vibrant blue glass aggregate and eye-catching pieces of sparkling mirror glass polished to a brilliant luster. After the concrete base slab was poured, it was topped with a two-inch thick Bomanite Modena SL topping slab, aggregates added and after a brief curing period the floor was then polished to the perfect grit and shine.
Additionally, included in the project were 1,945 sq. ft. of a refined “cream polish” surface (Class A aggregate exposure with a Level 3 polish) and 4,335 sq. ft. of a perfect “salt and pepper” finish (Class B aggregate exposure with a Level 3 polish). Musselman & Hall crews also polished three sets of concrete steps with a three-line nose detail engraved into the concrete. The newly created grooves were filled with “Grain Valley Blue” epoxy to bring some school spirit and color into the Bomanite cream polished finish designed surface areas.
The Bomanite Modena SL Custom Polishing System is an engineered interior cementitious topping that is blended with selected aggregates and then ground and polished to the desired gloss level. The Modena system transforms existing or worn surfaces into beautiful walkways, school hallways, showrooms, restaurants and lobbies and is available in a range of colors and patterns using decorative sawcuts. Additional topically applied stains and a variety of aggregates, such as recycled glass or porcelain along with regionally sourced materials, are all options in creating a beautifully designed, environmentally friendly and functional floor. The Modena system is a low-cost alternative for renovation projects and provides the durability and strength for this exceptionally long lifespan system. With the industry’s lowest lifecycle costs, low to zero VOC and minimal maintenance requirements, Modena by Bomanite Polished Concrete was the optimal choice for Grain Valley’s expansion and renovations.
Musselman & Hall Contractors, LLC received several awards for their exceptional work at Grain Valley High School. They were awarded the Bomanite Outstanding Grand Award as well as the Bomanite Custom Polishing Systems Gold Award. More than a century of construction heritage dating back to the late 1800’s distinguishes Musselman & Hall Contractors, LLC as one of the mid-west’s longest-standing general contractors. From railroads to roadways, through two world wars and building our nation’s infrastructure, Musselman & Hall Contractors, LLC has been a leader in horizontal construction of every scale. With offices in Kansas City, St. Louis and Wichita, today Musselman & Hall Contractors, LLC is perhaps best known for their work in architectural concrete where they apply Bomanite systems and products to help architects and contractors realize exceptional decorative flat work on high-profile projects such as the Sprint Center, Kauffman Stadium and The Legends at West Village.
Musselman & Hall Contractors, LLC maintains a comprehensive Bomanite systems showroom at their Kansas City and St. Louis offices, which allows owners, designers and builders to see and feel each product first hand during design. A legacy of valuing long-term relationships over short-term profits has earned Musselman & Hall Contractors, LLC the trust and admiration of countless clients as the regional leader in exceptional construction.
Flight at Tustin Legacy, previously home to the Naval-Lighter-Than-Air-Station and the Marine Corps Helicopter Base, has been considered a first of a kind office development, that is the next generation of working living playing communities. The City of Tustin and the Lincoln Property Company laid out a massive future plan to keep with the flight history, innovation in design, productivity and entrepreneurship. From vast commercial farming of orange groves in the 1900’s, to the military’s construction by hand of two massive blimp hangars that are the largest wood structures in the world, Flight aims to carry on this legacy of excellence of ingenuity.
This historical site comprising of 18 acres is adjacent to the 26-acre Tustin Legacy Park, providing inspirational design elements and the new office campus clientele with additional outdoor space and walking trails. The project’s first phase was completed with a total of about 470,000 square feet, that includes eight office buildings, four level parking structure, a food hall and an event conference center.
Bomanite Licensee, Bomel Construction has been designing and building parking structures, office buildings, hotels, stadiums, bridges and virtually any kind of concrete structure for over 40 years. Widely regarded as the dean of parking structure construction in the West, Bomel was the design-build general contractor for the 1,169-stall parking structure, self-performing all structural concrete. Bomel also acted as the subcontractor for the structural concrete, formwork, rebar and metal decks for the buildings. Additionally, Bomel’s Architectural and Site Concrete Division completed the exterior tenant access points while working with Rios Clementi Hale Studios, the mulit-disciplinary award-winning global design firm responsible for the urban planning, architecture, interior public spaces, and landscape architecture for this first phase.
Each building is designed with adaptable, tall, uninterrupted and light-filled spaces that offer tenants the ability to customize the building interiors according to their business needs. The larger hangar-like structures feature a unique design idea. Rather than concentrating the lobbies, elevators, stairs and services at the center of the building as most commonly seen in traditional office parks, Rios Clementi Hale Studios positioned them at the perimeter of the spaces to produce more usable interior space while maximizing the indoor/outdoor lifestyle. Sliding and roll-up doors open to balconies and terraces that overlook an array of outdoor rooms, parks, and amenities with exterior stairs that provide direct access to plazas which act as outdoor lobbies and extensions of the workplace. The layout cements the design firm’s approach to creating pedestrian-friendly access throughout the project.
With over 101,750 square feet of decorative concrete, Bomel Construction installed all of the exterior hardscapes along with seatwalls, bleacher, stairs, outdoor kitchen, fire hearths and even an outdoor BBQ with a Polished concrete countertop. The majority of the walking paths, pedestrian sidewalks, courtyards use the Bomanite Revealed Exposed Aggregate System. With a project this vast, Bomanite Revealed is the product of choice for projects requiring a highly decorative and durable finish. Bomanite Revealed is an engineered concrete with sustainable finishing options that incorporate a unique binder and color blending process with specialty aggregates. Natural stone such as granite, quartz or marble along with unique aggregates such as recycled glass or porcelain are common aggregates of choice. A dark gray Bomanite Integral color with natural gray washed finishes and Ivory botticino aggregates were used to transform the open space into active pedestrian landscapes that promote social interaction and alternative spaces for work and collaboration. The overall design uses active landscape strategies including exterior amenities to diversify the outdoor workplace experience.
The natural non-skid properties and abrasion resistant aggregates result in a robust concrete with high-strength performance that has an excellent life cycle with reduced maintenance requirements. The Flight at Tustin Legacy’s installation of Bomanite Revealed for the decorative concrete landscapes is the perfect architectural exterior allocation for the working living playing lifestyle.
AWARDS: Bomel Construction Company received the 2019 Best Bomanite Exposed Aggregate Project Gold Award for their outstanding work on the Flight at Tustin Legacy.
Bomanite is pleased to present the Annual Decorative Concrete Project Award winners! The Bomanite Company held their Annual Conference in Tulsa, Oklahoma March of this year, where concrete craftsmen gathered to learn hands on new trade techniques, business strategies and exchange ideas with Bomanite Licensees from around the world.
The winners of the Bomanite Annual Awards Program were showcased at our Business Luncheon, with winners receiving plaques of recognition. Bomanite Licensees work on anywhere from multimillion-dollar commercial projects to affordable residential housing, new builds and improvements, with a vast knowledge and years of experience, these Bomanite Craftsmen define decorative concrete. Strong. Durable, Artistic. Creative.
Bomanite Licensee Musselman & Hall Contractors, LLC located in Kansas City, Mo had an outstanding year in the Decorative Concrete market, and it showed with their winning projects. Starting with the Grain Valley High School project that uses the Bomanite Custom Polishing System Modena SL, they received the Bomanite Outstanding Project Grand Award as well as the Gold Custom Polishing Systems Award. Musselman & Hall Contractors were able to salvage an old concrete floor that had been damaged by time and abuse by grinding and polishing several areas including the main entrance, lecture hall, administration area and student courtyard at the same time saving the school district money and valuable construction time.
Bomanite Artistic Concrete, located in El Paso, TX, was awarded the Gold Award for the Best Toppings Project for their standup work on the Eastside Regional Park Recreation Center. Using the Patène Artectura system with an Auburn Chemical Stain for a vertical application on a 40-foot-high concrete panel for a total of 17,000 square feet of awesomeness garnered the Gold Award.
Bomel Construction Company located in Irvine, California grabbed the Best Exposed Aggregate Gold project over 6,000 sq. ft. for their work on the Flight at Tustin Legacy Business Development Project. Previously home to the Naval-Lighter-Than-Air-Station and the Marine Corps Helicopter Base, the City of Tustin and Lincoln Property Company laid out a massive future plan to keep with the flight history. With over 101,750 square feet, Bomel Construction installed all of the exterior hardscape along with seatwalls, bleacher walls, stairs, outdoor kitchen walls, fire hearths and even an outdoor BBQ with a Polished concrete countertop.
The Gold Bomanite Exposed Aggregate System under 6,000 sq ft award went to Musselman & Hall Contractors St. Louis Aquarium at Union Station Project. Their Bomanite Exposed Aggregate Revealed decorative concrete river with engraved lettering and 3 different colors of blue glass creates an additional visual learning tool for the Conservation & Education Center.
Musselman & Hall Contractors also took home the Best Imprint Systems Gold Award for their innovative work on The Residence Condominiums using Bomanite Imprinted Systems in conjunction with the Bomanite Exposed Aggregate Sandscape Texture finish, combining the systems together for a unique paving application for the driveway and entrance.
Additional awards were given for Silver, Bronze and Honorable Mention categories, to view all the winners and their amazing projects, please click here.
We’d like to thank all the Bomanite licensed contractors who submitted entries for this year’s award contest. The Bomanite Decorative Concrete Annual Project Awards has been a tradition for more than 50 years for Bomanite Licensed Contractors to submit their outstanding projects for the year. Bomanite Licensees compete among the best of the best to be recognized for their hard work and creative talents. The winners are announced at the Bomanite Annual Conference, held in various cities from year to year. This is a taste of artwork and craftsmanship in the decorative concrete market that can be achieved by the Bomanite network of decorative concrete craftsmen.
2019 Bomanite Awards Video
2019 List of Bomanite
Bomanite Imprint Systems
GOLD: Musselman & Hall
Contractors, LLC – Residence Condominiums Entrance
What happens when an Interior Designer grabs hold of the great outdoors? A creative free-spirited, bright and relaxing space that’s interchangeable with the seasons and gathering conversations. Lisa Davis, Interior Designer, owner of ESB2, worked with her client to style and design the exterior of their home. The homeowner had a blank canvas for the front and backyard space, making it ideal and at the same time a large task to get everything just right that expressed the homeowner style and family’s activities.
Davis, familiar with hardscapes chose to work with Bomanite Licensee, Heritage Bomanite located in Fresno, California. Viewing several samples of architectural concrete for design and color that would fit into a cozy cobblestone cottage feel, Davis visited Heritage Bomanite’s showroom to help with narrowing down the choices. Working with Davis’ design plan, Heritage Bomanite transformed the front and back yards by not only installing a decorative concrete driveway, back patio and walkways, but also roof structures, a BBQ island and entertainment center, a fire place, a fire pit, artificial grass around the pool and lots of stone veneer columns and seat walls. One of the first elements was to move the garage door from the side of house to the front to allow for caters to fully set up in the garage to create a better flow and function for entertaining their large extended family and friends. From the back of the house it looks like an extension of the original design of the home.
The beautiful imprinted concrete chosen, set the tone for the design with a Bomacron English Sidewalk Slate pattern that has a European flair and old world charm lending to the cobblestone effect desired by the client and made cohesive by Davis’ exterior hardscape plan. The imprinted pattern runs the length of the driveway and front entryway set in a Bomanite Sand Color Hardener and a Bomanite French Gray Release Agent to compliment the clean lines and stone of the exterior of the home. Bomanite Color Hardener provides durability beyond vehicle access, its tough enough to stand up to the wear and tear of inclement weather, kid scooters and catered events, it can handle any kind of traffic. The Bomacron English Sidewalk Slate pattern was continued in the backyard patio, dining and entertaining and play areas providing long-term and multi-functional uses with an overall installation of 4,659 square feet.
Working with a color palette of warm oranges and bright blues, Davis intertwined pops of the customers favorite colors in pool lounge chairs, furniture cushions and pillows, planters, shade umbrellas and awnings. The color was even incorporated into the concrete painting that hangs on the fireplace, created and given to the customer by Heritage Bomanite for being so great to work with. Davis’ design became a personal journey to make sure her client had the best of the best, even hand painting shutters herself. Inspired by tranquility, simplicity and movability, Davis created an exterior hardscape that provides the client with a home that works for all seasons, intimate settings or large gatherings.
Bomanite Licensees can work with you or your clients to select a system that is perfect for your project and can customize a look that entails several Bomanite systems to fit any budget or design requirements. Racking systems displaying large samples and designer sample boards are throughout Heritage Bomanite’s showroom space showcasing Bomanite Polished Concrete, Bomanite Overlay Microtopping Systems, Bomanite Exposed Aggregate Systems such as Bomanite Sandscape, Bomanite Revealed and Bomanite Alloy as well as the long standing original Bomanite Imprinted Concrete system can be found within the showroom in different textures. Take away samples are available in standard 3” x 3” chip sizes and box sets. Additional sizes in 6” x 6”, 12” x 12” and 24” x 24” are offered as well. Custom samples are available with each sample cast using processes that are similar to how the concrete is constructed in the field. The decorative concrete sampling of innovative systems mixed with newly designed concrete graphic patterns and colors provides options to choose a custom look if desired.
If you can dream it, it can become a realization with Bomanite Decorative Concrete!
Bomanite Licensee, Beyond Concrete, was called upon to help with the Landscape Architects street design for the new World Trade Center Tower Two. The plan called for a street design with sitting area located between the two towers, connecting the next to be constructed Tower Two, and the newly finished Tower One.
Being that this project was the World Trade Center rebuild security was top notch during the installation. Working at the site required daily security passes for all Beyond Concrete’s crew members. It took as much as two hours each day to go through the security checks, lunch breaks required the General Contractor, Posillico Civil, Inc. to provide an escort so the Beyond Concrete team could return to the work area.
The theme of the design was to have the overall tone set in the gray family, starting from light gray at the building line and transitioning to dark gray by the street area. The project design consisted of approximately 7200 sq. ft. of 7” thick, epoxy reinforced concrete, poured in five twelve-foot-wide strips, each strip approximately 120 feet long. The 12 ft. wide strips were divided into 12’ x 12’ squares and saw cut into 3’ x 6’ rectangles for dimension and style.
The World Trade Center Tower project required multiple samples and conversations with the architect given the complexity of design and the various pour thicknesses the site dictated. The original request was for the Bomanite Exposed Aggregate Sandscape Texture System in five different shades of gray to be installed in sequence, exposing local sands within the integrally colored concrete.
It was determined that in order to have a consistent appearance there needed to be two processes used on site to accommodate the conditions that both resulted in the same finish. A bonded overlay for thinner sections and an unbonded topping slab for thicker. Once the process was determined and the architect saw the more decorative Bomanite Alloy finishes, the decision to use the Bomanite Exposed Aggregate Alloy System was clearly the best choice.
Some sections of the installation required priming and a mortar bed that was slurry overlayed with Bomanite Alloy Color Hardener. The standard areas used conventional concrete with the Bomanite Alloy Color Hardener applied in a traditional dry-shake fashion. All areas received the same final finishing and exposure of the fine reflective aggregates contained within the Alloy. The color started with Bomanite Nickel Gray Alloy and progressed towards the street with Shale Gray, Castle Gray, Coal Gray and ended with Cobblestone Gray.
Beyond Concrete achieved the Architects vision with the best Bomanite Decorative Concrete System and in conjunction provided a low-maintenance, high wear resistant, architectural concrete finish for the 2 World Trade Center Tower Street Design. For their outstanding work, Beyond Concrete received the 2018 Best Bomanite Exposed Aggregate Project Bronze Award. Bomanite Decorative Concrete at its finest!
The Great Wolf Lodge opened one of their latest resorts in Bloomington, MN. The Gensler Architect team was hired for the renovation project. With one of a kind entertainment options, Bomanite Licensee, Bulach Custom Rock (known for their work on themed projects) was able to provide 5,000 square feet of the specified flooring that matched the outdoor adventure theme. With the existing floor in place, Bulach Custom Rock came through with the Bomanite Thin-Set Stampable Overlay Toppings System in three different patterns that were used intersecting in multiple areas which provided some challenges for the layout.
The Great Wolf Adventure Park houses several non-water attractions, including the Rustic Ridge Rock Wall and the Howlers Peak Ropes Course, that guests embark on an invigorating, multi-level climbing challenge traversing over Oliver’s Mining Co. where they can search for keepsake gemstones. For the mining area Bulach Custom Rock created the look and feel of actual dirt and stones with the Bomacron Erosion Series Dried Earth Texture and the Bomacron Small Sandstone pattern.
Additional activities include MagiQuest, the brand’s exclusive live-action adventure game where players follow clues and use interactive magic wands to discover relics and runes needed to defeat a fierce dragon. The Bomacron Fishscale Belgian Block pattern was used to create that old world feel of stone castles. The MagiQuest area was produced using the Bomanite Shale Gray Integral Color then utilizing a Bomanite Natural Gray Color Hardener wash before it was sealed.
The difficulty of the project was in both access and area control. Whereas multiple trades were utilizing the same spaces at the same time, Bulach Custom Rock installed all the stampable overlay during the overnight hours with the use of mostly temporary lighting. Due to Bomanite Thin-Set’s benefits of being trafficked quickly, Bulach Custom Rock was able to have the flooring installed on schedule.
Bomanite Thin-Set is a specially formulated polymer modified topping mix that will bond to any stable, structurally sound substrate. This unique system allows the installation of a thin, imprinted concrete topping when installed at 3/8″ thick and can be feathered to a zero edge that was helpful when the overlay needed to seamlessly match up to an existing tile floor entrance for the Great Wolf Lodge.
Bomanite Thin-Set is an extremely effective alternative to the demolition or remodel of an existing substrate, making it a perfect choice for the Great Wolf Lodge Renovation.