Tag Archives: Architectural Concrete

Jeffco Concrete Craftsmen Create Captivating Custom Creation

September 29, 2024

Robins & Morton’s Government Services Division was awarded a $33 million contract by the U.S. Army Corps of Engineers Mobile District for the construction of a modern Training Support Facility at Fort Rucker, Alabama. The two-story structure, located near the Army Aviation Museum, provided climate-controlled environments for the training, storage, and preservation of decommissioned military aircraft, weapons, and artifacts. Designed to accommodate multiple aircraft parts, the facility featured clear-span maintenance areas. The project also included vital site improvements, such as underground utilities, storm drainage, access roads, landscaping, communication infrastructure, and essential Antiterrorism/Force Protection measures.

Jeffco Concrete Creative Collaboration

Knight Architects, Inc. was selected as the Project Designer because of their long history of successful military base projects. The stakeholders wanted the Army Aviation Logo applied at the entry court to give their new building an added touch. Bomanite Licensee Jeffco Concrete Contractors was contracted to bring that vision to life in decorative concrete. Working closely with all participating entities, Bomanite Toppings Systems using Bomanite Micro-Top XT was chosen to implement their mission because of its extraordinary adhesion and ability to withstand prolonged pedestrian traffic

Stencil Success Despite Sweltering Steamy Summer

Jeffco Concrete Contractors faced several challenges during the installation of the project’s 16-foot logo, which took place in the sweltering Alabama heat of nearly 100 degrees in mid-August. The logo, located in a busy entry area, had to be meticulously laid out by hand using a custom stencil. Adding to the complexity, five Bomanite Micro-Top XT color-matched colors were applied to create the desired design. With heavy pedestrian traffic constantly passing through the area, construction stanchions became a critical part of the process, ensuring both safety and the smooth progression of the installation. Despite these hurdles, Jeffco successfully delivered a visually striking and durable installation.

Bomanite Boldly Beautifying Spaces

Bomanite Toppings Systems offers an innovative solution for transforming architectural concrete. With products like Patène Artectura, Micro-Top, Micro-Top XT, Florspartic 100, and Broadcast Aggregate, this system turns stable substrates into stunning works of art, saving time and cost compared to traditional methods. It revitalizes old surfaces with vibrant colors, patterns, and textures and can be applied to both interior and exterior, horizontal or vertical spaces. Ideal for new construction projects where complex designs typically require costly, time-consuming forming, Bomanite Toppings Systems deliver exceptional results while meeting tight deadlines and budget constraints. Installed by the Bomanite network of skilled licensed contractors, these systems offer unlimited design potential.

Micro-Top XT: Maximum Durability, Minimal Maintenance

Micro-Top® XT by Bomanite is a two-part polymer-modified cementitious coating designed with a unique blend of rubber-like polymer liquid and cement-aggregate. It adheres to various surfaces, including concrete, tile, metal, and wood, offering a wide range of colors and graphics. Known for its superior durability, Micro-Top XT withstands heavy pedestrian and vehicular traffic, far exceeding conventional coatings. It provides a tough, water-resistant finish that reduces freeze-thaw scaling and concrete carbonation, while allowing vapor to escape without blistering. Ideal for exterior concrete restoration, parking structures, sidewalks, stadium renovations, and more, Micro-Top XT offers versatile, long-lasting surface protection.

Award Winning Decorative Concrete

The excellence of Jeffco Concrete Contractors’ work at the Fort Rucker Training Support Facility was further solidified when the project earned the 2023 Best Bomanite Toppings Systems Project – Gold Award. The intricate installation of the 16-foot Army Aviation Logo, created using Bomanite Micro-Top XT, showcased not only the artistic potential of decorative concrete but also the durability required for high-traffic areas. The combination of innovative materials, expert concrete craftsmanship, and seamless collaboration resulted in a striking feature that met both functional and aesthetic goals, proving once again that Bomanite Toppings Systems and Jeffco Concrete Contractors delivers award-winning results.

Bomanite Toronto’s Timeless Tailored Textured Triumph

August 30, 2024

In the heart of Toronto, Bomanite Toronto undertook a remarkable residential project, setting a new standard for luxury and customization. The homeowner’s desire for a unique, high-end driveway was realized by Bomanite Toronto with an exquisite design, featuring Bomanite Exposed Aggregate Systems using Bomanite Sandscape® Texture. This wasn’t just any driveway; it was a tailored masterpiece, seamlessly integrating into the existing hardscape with custom architectural banding to match the existing hardscape. The attention to detail was meticulous, with every element chosen to reflect the homeowner’s vision. Specialty aggregates were carefully selected, and the entire project was approached with a commitment to perfection, resulting in a driveway that is both functional and visually stunning. The custom architectural banding and exposed aggregate come together to create a feature entrance that is classic, timeless, and truly the envy of the neighborhood.

A residential driveway in Toronto, Canada, features Bomanite Sandscape decorative concrete installed by Bomanite Toronto.

;

Heated Harmony: Handpicked Aggregates and Hidden Warmth

One of the standout features of this project was the incorporation of a custom-designed heating system, ensuring the driveway remains ice-free during the harsh Toronto winters. This heated system was meticulously integrated with the Bomanite Sandscape® Texture, a testament to the expertise of Bomanite Toronto. The heating elements were carefully embedded beneath the custom specialty exposed aggregate, allowing for a seamless and efficient heating process that does not compromise the aesthetic appeal of the driveway. The aggregate itself was chosen for its durability and beauty, with a blend of colors and textures that complement the existing landscape. The project was executed in multiple pours, crafted to perfection, ensuring the finished product was not only beautiful but also resilient and functional. Every aspect, from the choice of custom sand to the color hardener, was customized to achieve a driveway that is as practical as it is picturesque.

Superior Sandscape: Stunning, Sustainable, and Strong

Bomanite Exposed Aggregate Systems, particularly when paired with Bomanite Sandscape® Texture, offer a multitude of benefits that make them a top choice for homeowners and designers alike. Bomanite Sandscape® Texture provides a uniform, slip-resistant surface that is ideal for driveways, walkways, and pool decks. Its durability is unmatched, making it capable of withstanding harsh weather conditions without losing its aesthetic appeal. Additionally, the exposed aggregate finish is low maintenance, requiring minimal upkeep to maintain its pristine appearance. The versatility of Bomanite Sandscape® Texture allows for endless customization, from the choice of aggregates to the integration of colors and patterns, enabling homeowners to create a truly personalized outdoor space. Beyond its visual appeal, Bomanite Sandscape® Texture also contributes to sustainability by using locally sourced materials and offering a long-lasting, durable finish that reduces the need for frequent repairs or replacements.

Award Winning Decorative Concrete

Bomanite Toronto’s exceptional work on this custom driveway did not go unnoticed. The project earned them the prestigious 2023 Best Bomanite Exposed Aggregate Systems Project – Bronze Award, a testament to their dedication to quality and innovation. This award is a significant recognition within the decorative concrete industry because they compete against the best-of-the-best, highlighting the expertise and creativity that Bomanite Toronto brings to every project. Their ability to deliver a driveway that is both functional and visually captivating, with intricate customizations that cater to the homeowner’s specific needs, sets them apart as leaders in their field. The combination of Bomanite’s cutting-edge products and Bomanite Toronto’s expert concrete craftsmanship resulted in a driveway that not only serves its purpose but also enhances the overall aesthetic of the property. This award-winning project is a perfect example of how decorative concrete can be used to create something truly extraordinary, blending functionality with artistic expression.

Musselman & Hall Masterfully Manages Makeover at Kansas City Airport

August 13, 2024

The new 40-gate terminal at Kansas City International Airport opened for commercial air service in 2023. It is the crown jewel of the City of Kansas City Missouri Aviation Department. At just over one million square feet and a budget of $1.5 billion, the New Terminal is the largest single infrastructure project in Kansas City’s history. The north courtyard plaza, constructed by Bomanite licensee Musselman & Hall Contractors, features an outdoor water fountain set in the center of three semicircular gardens. The design is a nod to the shape of the old terminal concourses.

Musselman & Hall installed Bomanite Sandscape decorative concrete at Kansas City Airport in Kansas City, MO.

The design of this plaza emulated the aesthetic and paid homage to the old three terminal airport. Besides the obvious layout of the three planters, it is also shown in the white sandscape and matching precast benches (by others). The bench legs are scaled down replicas of the beams that were once a quite prominent architectural feature of the old terminals. The workmanship is impeccable. Absolute attention to detail in the construction of this beautiful plaza which included radius curbs and trench drain, white cement sandscape with inlaid brass element, and sandblasted grid on standard broomed walk all installed by Musselman & Hall Contractors.

Perfectly Planned Plaza: Precision, Patience, and Performance

This project presented some real challenges with the intricate layout. Working in conjunction with the main contractor, Clark Weitz Clarkson (CWC) Joint Venture, the plaza was released to Musselman & Hall in phases to allow for other trades to complete adjacent work. The grid pattern throughout as well as the solid brass inlay had to align perfectly from one phase to the next. The circular curbs were first to go in and were wrapped with custom fabricated circular trench drains which were then framed by a brass inlay. Getting all of these elements to work in harmony to the degree of scrutiny Musselman & Hall was held to by the client as well as themselves made for an extremely tough installation. If all that wasn’t challenging enough, the saw cut grid on the 45-degree orientation carried throughout the plaza had to be perfect because it was all highlighted by the sandblasted borders overlaying the grid. Sourcing the brass inlay had its own problems. Originally coming out of Ukraine, but with the war, a new last-minute source was found in Germany.

Stunning Surfaces Showcasing Safety, Sophistication, and Sustainability in Every Step

Bomanite Exposed Aggregate Systems, particularly with Bomanite Sandscape® Texture, offer an exceptional blend of aesthetic appeal and functional durability that makes them a top choice for various projects. Bomanite Sandscape® Texture delivers a consistent and refined surface, showcasing the natural beauty of aggregate materials. This textured finish is ideal for areas where slip resistance is crucial, such as walkways, pool decks, and plazas, ensuring safety without compromising on visual impact. Moreover, the exposed aggregate finish provided by Bomanite Sandscape® Texture adds a layer of depth and sophistication to concrete surfaces, making them stand out compared to traditional flat finishes. This system is not only visually striking but also highly durable, capable of withstanding heavy foot traffic and the elements, making it a long-term, low-maintenance solution.

The benefits of installing Bomanite Sandscape® Texture go beyond its aesthetic and functional qualities. One of the key advantages is its versatility; it can be customized to complement a wide range of architectural styles and color schemes. The ability to choose from different aggregate types and colors allows for a personalized design that can enhance the overall ambiance of any outdoor space. Additionally, Bomanite Exposed Aggregate Systems are environmentally friendly, as they incorporate locally sourced materials and reduce the need for additional finishes or coatings. This sustainable approach not only reduces the carbon footprint but also contributes to LEED certification for green building projects. Ultimately, Bomanite Sandscape® Texture offers a combination of beauty, safety, durability, and environmental responsibility, making it an excellent investment for any project aiming for long-lasting, high-quality results.

Award Winning Decorative Concrete

Musselman & Hall Contractors received the 2023 Best Bomanite Exposed Aggregate Systems Project – Silver Award for this project, showcasing their commitment to excellence and their ability to overcome challenges with innovative solutions. The terminal’s north courtyard plaza, skillfully constructed by Musselman & Hall Contractors, is a highlight of the project, blending historical homage with contemporary elegance. This award is a testament to their skill, dedication, and the outstanding quality of work that they bring to each project.

Colorado Hardscapes Crafts Commemorative Creations

July 29, 2024

The origins of the Adams County Veterans Memorial project in Brighton, CO, date back to 2018 when Adams County officials saw the need for a large-scale space to honor our military veterans. The Memorial is a culmination of efforts from DHM Design, ECI Site Construction, Veterans Advisory Committee, County Commissioners, local veterans, and Bomanite licensee Colorado Hardscapes. Multiple monuments including the re-creation of the USS Colorado battleship commemorate each branch of the military, the extraordinary sacrifices made by veterans, and the responsibility we have as citizens to uphold the principles and freedoms upon which this great nation was built. Almost every monument at this Veterans Memorial encompasses Bomanite decorative concrete.

Monumental Mission in Memorial Making

At Riverdale Regional Park, the Adams County Veterans Memorial stands as an embodiment of reverence, national identity, and honor for those who have dedicated themselves to serving our country. A project with such significance increased the pressure for Colorado Hardscapes to create something that lives up to the legacy of those it represents in addition to challenges of scheduling and new building strategies. Colorado Hardscapes’ collaboration with all stakeholders resulted in a truly remarkable accomplishment. Their team actively participated in the ideation, design, and production to help select the best color, texture, and finish for each element. Meeting on the job site, at the Design Center, and even at past projects was a way for Colorado Hardscapes to ensure their clients would be getting exactly what they wanted. It is very evident to all four parties that the open channels of communication played a vital role in the success and satisfactory completion of the project.

Decorative Designs and Detailed Work

Colorado Hardscapes scope of work at the Adams County Veterans Memorial includes:

19,694 SF of integrally colored Bomanite Sandscape Texture in 5 different colors.
2,212 SF of Bomanite Sandscape Refined double-mirror glass for extra sparkle.
6,538 SF of Bomanite Imprinted Systems concrete in a Bomanite Running Bond Belgian Block texture for the street paving, 6″ Bomanite Boardwalk texture for the boat’s boardwalk, and a Bomanite Sandstone Texture for the surrounding steps.
695 SF map of Adams County which includes integral color, Bomanite MicroTop XT, embedded stainless steel logo and text and embedded tiles.
Custom formed Sandscape medicine wheel.
Sandblasted and painted text on precast acid-etched panels.
A variety of Bomanite Sandscape and broom finish curbs and edgers.
Underground abutment walls.
Board-formed walls.
Uncolored, smooth troweled seat walls.
11” thick structural concrete on the ship’s deck.
Custom-formed turret bases with embeds for the ship’s gun barrels.
Structural concrete for smokestacks and i-beams.

Timely Teamwork for Timeless Tribute

Colorado Hardscapes recognized the pressing challenge of timing from the outset. With the goal of opening in time for Memorial Day, they knew that meeting the deadline would require a keen focus on time allocation. As a specialty subcontractor, they expected to work alongside other contractors simultaneously. They held daily meetings to synchronize with specific timelines of the masonry workers, steel workers, and underground utility workers, reviewing plans, providing updates, and ensuring that everyone was on the same page. This was essential to mitigate confusion or any potential bottlenecks that could stall the project’s progress.

Colorado Hardscapes also worked closely with ECI to offer their knowledge and expertise and help wherever they could, even if it was beyond their scope of work since the complexities of the project included a lot of one-offs for every trade involved. Ian Mestdagh, Director of Pre-Construction, ECI Site Construction said, “We have had the opportunity to build some pretty special places over the years but this one stands alone. The project team and our subcontractor partners have gone above and beyond to deliver a world-class project that honors those that have sacrificed everything. Throughout this process, Colorado Hardscapes has led the charge in working through the details of this amazing project and really revolutionizing what is possible with concrete.”

Innovative Story Wall

In addition to the large scope of specialty finishes on this project Colorado Hardscapes also had the chance to create the Story Wall. Project manager, Nick Federico, exhibited outstanding innovation and dedication in his quest to create a wall that would truly capture and immortalize the veterans it honors, conveying the compelling story of deployment to reunion. This wall required a considerable amount of lumber on-site in addition to three pumps to assist their crew during the pour. The form liner system enabled Colorado Hardscapes to create ribs that were millimeters wide and varying in depth, resulting in a 3D illusion of grayscale photographs, letters home, and telegrams. Although there have been numerous pre-cast applications of this form liner system, this Story Wall is the first cast-in-place installation of which we are aware. It stands as a poignant tribute to the individual narratives of veterans, and the creative concrete craftsmen at Colorado Hardscapes are deeply proud of the innovation that went into its creation.

Colorado Hardscapes installed Bomanite decorative concrete at Adams County Veterans Memorial in Brighton, CO.

The long lead time associated with acquiring specialty materials posed another hurdle. To maintain progress throughout the duration of construction, Colorado Hardscapes strategically changed the sequence of their work, as needed, while waiting for the form liners and for other trades to complete their work. Colorado Hardscapes precise schedule for forming and pours ensured that ECI was never left waiting on them. Despite the challenges inherent in the project’s unique design, they were able to meet all milestone deadlines through strategic tailgating of all possible areas and the implementation of pumping techniques where necessary. Colorado Hardscapes successfully managed to stay within the given deadline.

Award Winning Decorative Concrete

Colorado Hardscapes was awarded the treasured 2023 Bomanite Multiple Systems – GRAND Award. Colorado Hardscapes concrete artisans’ dedication to excellence, innovation, and collaboration led to the creation of a truly unique and moving space that encompasses a range of decorative concrete products. From the realistic look of the USS Colorado battleship to the intricate design of the Story Wall, every element of this Memorial reflects our unwavering commitment to remembering those who served our country. Adams County Veterans Memorial represents the very best of craftsmanship, creativity, and community and will remain a lasting tribute that will continue to inspire visitors for generations to come.

Musselman & Hall’s Hallmark Headquarters Overhaul

June 27, 2024

Hallmark, a leader in creative expression, recently embarked on an ambitious project to renovate 17,000 square feet of their corporate office space in Kansas City, MO. This major refresh was aimed at creating an inviting, modern environment to attract top talent to the office. The renovation was a collaborative effort with JE Dunn as the main contractor and Burns McDonnell as the project designer, but it was Bomanite Licensee Musselman & Hall Contractors, LLC, working directly with Hallmark, who played a critical role in the sample development of the decorative concrete flooring that became the centerpiece of the new design. The meticulous sample development process highlighted Musselman & Hall’s commitment to excellence and attention to detail.

Pioneering Perfection: Musselman & Hall’s Expertise

Musselman & Hall brought their extensive expertise to the forefront of this project. Engaging directly with Hallmark through the sample development process, they ensured that the chosen materials would not only meet but exceed the desired aesthetics and performance requirements. This partnership was crucial in selecting the Bomanite Modena SL system decorative concrete, part of the Bomanite Custom Polishing Systems, which provided the perfect blend of beauty and durability for the office space. It offered a sophisticated look that aligns with Hallmark’s modern aesthetic vision.

The coloration and design chosen was Bomanite Modena SL with titanium dioxide and surface seeded Honey Lemon size 01 glass with brass inlay terrazzo strips. Through trial and error, Musselman & Hall Contractors found with the low loading and size of glass they had to approach their self-leveler installation differently than in previous installations. Their crew of concrete craftsmen hand broadcast onto the surface after the first spike roll. A second light handed spike roll was used to seat the glass. Previous failed attempts showed the aggregate being organized into faint lines by the spike roller when they tried other methods.

Transforming Surfaces with Modena by Bomanite

Modena by Bomanite offers an innovative solution for transforming existing or worn surfaces into stunning walkways, showrooms, and lobbies. This engineered interior cementitious topping is blended with selected aggregates and then ground and polished to the desired gloss level, creating a beautiful and durable floor. The Modena system is available in a variety of colors and patterns, utilizing decorative saw cuts to enhance its aesthetic appeal. Additionally, topically applied stains and a variety of aggregates, such as recycled glass or porcelain, provide options for creating a uniquely designed, environmentally friendly, and functional floor. The Modena system is an excellent choice for those looking to revitalize their space with a low-cost, high-impact solution.

Durable and Cost-Effective Flooring Solution

One of the standout benefits of Bomanite Modena is its exceptional durability and strength, making it ideal for high-traffic areas. This flooring system is designed to last, offering one of the industry’s lowest lifecycle costs. Its cementitious toppings are bonded to the surface of cured or plastic concrete or correctly prepared wood substrates, ensuring a solid and lasting installation. The Bomanite Modena SL, TG, and MONOLITHIC systems provide various aggregate sizes and applications, allowing for tailored solutions to meet specific project needs. With low to zero VOC emissions and minimal maintenance requirements, Modena by Bomanite is not only cost-effective but also environmentally friendly, contributing to a sustainable building design.

Versatility and Customization

The versatility of Bomanite Modena is another significant advantage, offering a wide range of customization options to suit any design vision. The system’s ability to incorporate different aggregates and colors means it can be tailored to match the specific aesthetic requirements of any space. Whether it’s a commercial lobby needing a high-gloss, sophisticated finish or a showroom requiring a unique and eye-catching floor design, Modena can deliver. The engineered toppings are ground to expose the desired amount of aggregate and polished to the required gloss level, then treated with a Bomanite stain resist for added protection. This customization ensures that each installation of Bomanite Modena is as unique as the space it enhances, providing both beauty and functionality.

Award Winning Decorative Concrete

For this project, Musselman & Hall Contractors received the 2023 Best Bomanite Custom Polishing Systems Project HONORABLE MENTION Award. Musselman & Hall Contractors is renowned for their deep knowledge, exceptional expertise, unwavering dedication to quality, and meticulous focus on precision. The completed project has turned Hallmark’s headquarters into a contemporary and welcoming workspace, showcasing the company’s commitment to innovation and employee well-being. The stunning Bomanite Modena SL system decorative concrete flooring, expertly installed by Musselman & Hall, serves as a standout feature of the project, seamlessly blending aesthetics and functionality. This renovation establishes a new benchmark for corporate office environments, highlighting the importance of thoughtful design and skilled execution.

Jeffco Concrete Contractors CAS Bomanite Imprint Installation

May 28, 2024

In the heart of Belle Chasse, LA, the Croatian American Society Cultural Center stands as a vibrant testament to the rich cultural heritage of the Croatian community. Recently, this beloved institution has undergone a remarkable $4.7 million transformation, spearheaded by Regal Construction as the Main Contractor. The Project Designer was Verges Rome Architects and Bomanite Licensee Jeffco Concrete Contractors, Inc. were chosen to install 4,865 SF of decorative concrete in the exterior dining/event space. Recognizing the need to enhance its outdoor space, the Center’s leadership sought a solution that would not only be aesthetically pleasing but also durable and functional.

Bomanite Imprint Innovation Advantage

In collaboration with the project designers, the decision was made to utilize Bomanite Imprint Systems featuring the Bomanite Small Random Slate pattern to bring their vision to life. The chosen colors, Bomanite Coquina and Bomanite Nickel Gray, were selected to harmonize with the surrounding rustic wood and stone elements, creating a cohesive and visually appealing exterior dining and event space. This full-color and imprint project seamlessly integrates with the natural aesthetic of the area, enhancing its overall ambiance. The project was meticulously executed in seven separate pour phases, ensuring precision and quality throughout the installation process.

Bomanite Imprint Systems offers several innovative advantages that set them apart in the realm of decorative concrete solutions. These systems can accurately replicate the look and feel of natural materials such as slate, stone, and brick, with the Bomanite Small Random Slate pattern providing a sophisticated and authentic appearance. Designed to withstand heavy foot traffic and various weather conditions, they ensure durability and minimal maintenance. With a wide range of patterns, colors, and textures available, they offer unparalleled customization options, allowing designers and architects to achieve unique and personalized results. They can be seamlessly integrated with other design elements like wood, stone, and metal, creating cohesive and harmonious outdoor spaces. Additionally, the efficient and streamlined installation process, backed by the expertise of certified Bomanite Licensees, ensures projects are completed on time and within budget, without compromising on quality.

Award Winning Decorative Concrete
For this project, Jeffco Concrete Contractors, Inc. snagged the prestigious 2023 Best Bomanite Imprint Systems Project GOLD Award. The renovation of the Croatian American Society Cultural Center is a testament to the transformative power of innovative design and expert decorative concrete craftsmanship. The Bomanite Imprint Systems, featuring the Small Random Slate pattern, have breathed new life into this cherished community space, creating an inviting and enduring outdoor area for all to enjoy. As the Center enters this new era, it stands as a beacon of cultural heritage and community spirit, beautifully enhanced by the artistry and dedication of Jeffco Concrete Contractors, Inc.

Musselman & Hall Masterfully Modernizes Lee’s Summit High School with Bomanite Belcolore

May 14, 2024

In Lee’s Summit, MO, Lee’s Summit High School underwent an $80 million dollar renovation. The 60,000 SF expansion featured a new centralized media center, outdoor learning spaces, and an extensive transformation of the façade as well as the existing classrooms and public spaces. The total duration of project construction took approximately two years to complete. JE Dunn was chosen as the main contractor and Multistudio was chosen as the Project Designer. Musselman & Hall Contractors, LLC was selected to execute the architectural vision of decorative concrete which consisted of an expansive installation of Bomanite Belcolore system throughout the public spaces and thoroughfares. The project also utilized precast stair elements with monolithic tread and riser matching the flooring. The stakeholders chose Bomanite Charcoal Gray color hardened polished floors and precast treads. Installing the Belcolore finish on a large scale as well as in the precast treads were both charting in new territory not just for Musselman & Hall, but seemingly anywhere.

The treads were doubly challenging with the monolithic battered riser. They were poured upside down into the forms by first spraying a ¼” thick coat of concentrated color hardener mixed with water and other admixtures using a hopper gun. Then back built with a lightweight aggregate concrete mix. The floors were poured as a 3″ thick topping slab. Musselman & Hall placed a standard floor mix and roughly floated. Then once the slab had set enough to allow their concrete craftsmen to get on it without sinking, they spread a pound and a half of color hardener per square foot. When the hardener had soaked through, from the slab moisture, they worked it to a cream with 4-foot pan walk behind power trowels. Eventually they switched to combo blades to get the final finish desired. After the slabs were cured out and phasing allowed, they gave the floors a fairly standard paste polish with only minor accommodations made for the color hardened surface. The project was in numerous phases and stretched from Nov 2021 to July 2023. Some of the stair treads were cast and stored for over a year before installed.

Bomanite Belcolore Bold Breakthrough in Concrete Coloring

The Bomanite Belcolore system, part of the Bomanite Custom Polishing Systems, is revolutionizing the way decorative concrete surfaces are finished and maintained in both new constructions and major renovations. This innovative system utilizes Bomanite Color Hardener, which is applied directly onto the surface of freshly placed concrete. The Color Hardener is evenly distributed over the surface and then expertly troweled, akin to the traditional finishing of concrete. This method not only ensures a uniform color distribution but also enhances the surface’s durability. Once the concrete has cured, it undergoes a paste polishing process to achieve the desired gloss level, followed by treatment according to the standard Bomanite VitraFlor System. This approach eliminates the need for topically applied dyes or stains, offering a more robust and long-lasting finish. The final product is a high-gloss, abrasion-resistant surface that is distinguished for its beauty and durability.

One of the standout features of the Bomanite Belcolore system is its superior abrasion resistance, which makes it ideal for high-traffic areas where longevity is key. The range of color options available with the Bomanite Color Hardener is significantly broader than those offered by integrally colored concrete, allowing for customization and versatility in design. This vast variety ensures that each project can achieve a unique aesthetic without sacrificing the structural integrity of the concrete. Furthermore, the Bomanite Belcolore system is specifically designed for environments undergoing significant transformations, such as new buildings or extensive refurbishments, where a reliable and effective flooring solution is critical. By integrating the color during the concrete’s initial placement and finishing stages, the system also streamlines the construction process, reducing additional steps and materials typically involved in achieving such high-quality results.

The application of the Bomanite Belcolore system offers numerous advantages for architects and builders looking to incorporate durable, architecturally pleasing decorative concrete surfaces in their projects. Not only does the system provide a wide array of vibrant, intense color choices, but it also contributes to a more sustainable construction practice by eliminating the need for frequent repairs or replacements. This method aligns with modern construction standards that prioritize both aesthetic appeal and environmental sustainability. The ease of maintenance and the enduring quality of the finishes ensure that the installations remain attractive and functional for years to come. As more construction and renovation projects seek innovative solutions that combine form and function, the Bomanite Belcolore system stands out as a leading choice for achieving superior, polished decorative concrete surfaces.

Award Winning Decorative Concrete

Musselman & Hall Contractors, LLC was awarded the 2023 Best Bomanite Custom Polishing Systems Project GOLD Award. The project planners and architects collaborated closely with Musselman & Hall, experts in decorative concrete applications, to ensure the material’s optimal use throughout the school’s hardscape, where durability meets design. This partnership has facilitated a tailored approach, adapting the unique properties of Bomanite Belcolore to meet the specific needs of Lee’s Summit High School. The installation process itself was a painstaking operation, focusing on achieving high-quality finishes that are both functional and visually appealing. Musselman & Hall’s meticulous attention to detail guarantees that the renovated areas will stand the test of time while enhancing the overall educational experience.

Connecticut Bomanite Systems Sidewalks Modernize Museum

April 29, 2024

Following the Yale Peabody Museum’s sesquicentennial anniversary in 2016, the Museum was delighted to announce a major renovation project, the first renovation of the space since 1925. This initiative aims to reinvent the Peabody for the 21st century and beyond, cementing its status as a center for cutting-edge research, exceptional education, and awe-inspiring exhibitions. From the skeletons of enormous dinosaurs to cultural artifacts spanning the globe, natural history collections are more than mere curiosities—they serve as the bedrock of our understanding of the natural world. The construction and transformation, beginning in 2020, took over four years to complete.

Yale University engaged Turner Construction Inc. as the General Contractor and Centerbrook Architects and Planners Centerbrook as the Project Designer. Because of a long term relationship with the University, Connecticut Bomanite Systems was selected to create additional matching decorative concrete sidewalks connecting the museum building and terraces to the parking lot and to the previous work they did in the Sachem Woods Park. In the beginning, Connecticut Bomanite Systems created more than 20 samples to get one that was finally chosen. The result is a custom yellow/brown aggregate from New England and a custom integral color.

Bomanite Exposed Aggregate Systems Blend Durability with Design

Bomanite Exposed Aggregate Systems are revitalizing the traditional decorative concrete industry with a fresh approach that incorporates cutting-edge systems, more durable products, and diverse mix designs. This method marries the structural resilience needed in many construction applications with the aesthetic appeal that designers and homeowners covet. Originally, exposed aggregate finishes were the understated yet practical choice, known for their unassuming, sometimes irregular appearance and tendency to lose visual appeal over time as the aggregates dislodged from the surface.

However, the landscape of decorative concrete has dramatically changed. Leveraging advancements in technology and creative product development, Bomanite LLC has introduced innovative solutions that reimagine this classic decorative concrete technique. Today, products like Bomanite Alloy, Bomanite Sandscape® Texture, Bomanite Sandscape Refined, and Bomanite Revealed™ offer an array of modernized mixes. These options come with an extensive selection of colors, textures, and aggregate choices, ensuring that each installation is both unique and tailored to meet specific design visions and functional demands. These new systems not only enhance the visual aspect of concrete but also improve its longevity and durability, making the finished product more appealing and reliable than before.

In essence, Bomanite Exposed Aggregate Systems are transforming a once traditional method into a contemporary design staple. With these advancements, Bomanite is positioned at the forefront of the industry, providing cost-effective and robust solutions for a wide range of design needs. The modernized systems deliver on both aesthetic and functional levels, offering designers and architects the tools to unlock the full potential of concrete in any project. Whether for commercial spaces, residential areas, or large-scale urban developments, Bomanite’s solutions exemplify how concrete can be both beautiful and brilliantly functional.

Award Winning Decorative Concrete

For this project Connecticut Bomanite Systems received the 2023 Best Bomanite Exposed Aggregate Systems Project Honorable Mention. Their concrete craftsmen focus on finding creative solutions to technical challenges in every project. They have consistently met and surpassed expectations for all stakeholders, a testament to their enduring relationship with Yale University. This long-standing partnership reflects their commitment to excellence and their ability to adapt and deliver distinguishing results. They played a crucial role in the comprehensive project to reinvent the Peabody for the modern era and future generations, enhancing the experience for students, faculty, and visitors.

Texas Bomanite Transforms Texas Bankers Association Flooring

April 14, 2024

Founded in 1885, the Texas Bankers Association is the first state banking association in the United States. It is also the largest state-based banking trade organization in the country. The Association focuses on member-centric policies, professional development, issue advocacy, and premier services. Representing a diverse group of Texas banks including large and small, state and national, thrift, and community institutions, it is committed to community development. Its members play a crucial role in bolstering local economies and fortifying Texas communities, embodying their motto of “Strong Banks for Stronger Communities.” To build a new ground-up Headquarters office building in Austin, TX, Texas Bankers Association contracted Beck Group as the main contractor, and utilized Beck Architecture as the project designer. Texas Bomanite was chosen to realize the architect’s vision in decorative concrete throughout the lobby and the entrance to the building.

From Piece of Tile To Total Project

This project was solely designed from a piece of tile that the architect wanted to use in the elevators and bathroom floor and wanted the decorative concrete flooring to match. Over several months, many design meetings, and samples, Texas Bomanite created a white Bomanite Modena TG floor with #3-#5 Bomanite Blanco Mexicano aggregates. Bomanite Modena is one of the Bomanite Custom Polishing Systems. Texas Bomanite included 1/8″ zinc divider strips to break up the floor and tie into the silver finishes throughout the lobby. The architect also wanted a seamless transition from the outside to the inside and Texas Bomanite added on a white Bomanite Revealed™ front entry with the same aggregates. Bomanite Revealed™ is one of the Bomanite Exposed Aggregate Systems. This lobby was the genesis of many projects that showcase a continuous flooring from the inside of the building to the outside of the building created by concrete craftsmen at Texas Bomanite.

Project Presented Complex Challenges

Coordination was required between the structural engineer to place the sub slab control joints with the design intent in mind of the Bomanite Modena TG. The project had hallways emanating from the central lobby and coordinating the pours so that the crew wouldn’t be trapped off of one end of the lobby also took some coordination. The service elevator and pedestrian elevators were all surrounded by Bomanite Modena TG so coordinating the pour schedule with the needs of continued construction throughout the building posed some painstaking planning.

Texas Bomanite used all three of its divisions to complete this project. The polish division performed all interior prep work, installation of zinc strips, and polishing of the Bomanite Modena TG. The concrete division performed the installation of the Bomanite Modena TG and Bomanite Revealed™ decorative concrete, paying close attention that the large aggregates were tightly floated against all of the zinc strips, and against the exposed, curved concrete walls. The front entrance of the building is on a hill so creating and leveling the front steps and ADA ramp posed to be quite difficult. The clean and seal division performed the exterior prep work and exposing and sealing of the Bomanite Revealed™. Challenges also came with the existence of white concrete on a construction site. Many methods of protection and coordination and collaboration with other trades were required to keep the finish white throughout the remainder of construction. The zinc strips also posed challenges. The Bomanite Modena TG had to be polished slowly and with white or neutral tooling to avoid staining the floor. Texas Bomanite had to use various methods to remove the zinc shavings from the floor as they moved through the process.

Two Bomanite Systems Sustain Design Concept

Using two Bomanite Systems to achieve the desired design concepts was necessary in this project. Bomanite Modena TG is an engineered cementitious topping designed for bonding to cured concrete or prepared wood substrates. Once set, this topping is ground to reveal internal aggregates and then polished to the desired gloss level, followed by a protective Bomanite stain-resistant seal or coating. Key benefits include a wide range of colors, diverse aggregate options, superior durability, and a consistent surface appearance. This makes it ideal for high-traffic areas in public buildings like airports, hospitals, government offices, and schools. Bomanite Revealed™ is an architectural concrete that showcases decorative aggregates at varying exposure depths, bound within a unique binder on primed concrete. This system employs preblended binders, light-fast pigments, specialized admixtures, and advanced application techniques to highlight the seeded aggregate. Unlike typical surface-seeded installations, Bomanite Revealed™ achieves 100% exposure of the aggregate without any native sands marring the appearance.

Award Winning Decorative Concrete

Texas Bomanite has a renowned reputation for their expertise in decorative concrete craftsmanship, especially in creating seamless transitions throughout the entry from outdoor to indoor. They were able to exceed the expectations of the project stakeholders. The Texas Bankers Association project benefited from Texas Bomanite’s capabilities and expertise. First impressions are crucial when entering a building, both for employees and potential tenants. The Texas Bankers Association is set to make a stunning first impression for many years to come.

Musselman & Hall’s Bomanite Sandscape® Sandblasted at Midwest Transplant Memorial Plaza

March 31, 2024

Since 1973, the Midwest Transplant Network (MTN) has been instrumental in connecting lives across Kansas and western Missouri. Working as a not-for-profit organ procurement organization (OPO) that is federally certified, MTN collaborates with organ, eye, and tissue donors and their families, along with hospitals and various professional partners. Their efforts are aimed at extending legacies, offering hope, and saving lives. Notably, MTN is ranked within the top 10% of OPOs in the United States. Obviously, these can be very traumatic and stressful times for patients and families. MTN needed a Memorial Plaza that provides a space for families to honor the donor heroes and the gift of donation. McCownGordon, the main contractors on the project, and Hoefer Welker, the Project Designer chose Bomanite Licensee Musselman & Hall Contractors to install the decorative concrete plaza.

Project Specs Not Size Dictate Difficulty

The choice of Bomanite Exposed Aggregate Systems was a perfect project decision. Though relatively small in size at 740 SF, the project had a number of elements that made it complex. The project featured Bomanite Sandscape® Texture with concentric, overlapping sandblasted rings to achieve a variance in color and texture. The memorial plaza includes a sculpture foundation and a small water feature in the center of the plaza. Along the plaza’s perimeter, five decorative concrete benches are strategically placed to provide a comfortable resting spot for families who spend time here.

Musselman & Hall concrete craftsmen were concerned about achieving the distinct and consistent sandblast rings. The sandblasting was further complicated by the circular pattern and detailed lines. Musselman & Hall built custom cut plywood sandblast shields and used sandblast tape where the “infinity rings” overlapped. The outcome is the creation of a stunning plaza, meticulously designed for the patients and their families. This space serves as a peaceful retreat, where individuals can relax and find solace amidst their challenges, offering a serene environment that enhances their overall experience.

Enhancing Outdoor Spaces with Bomanite Sandscape® Texture

Bomanite Sandscape® Texture emerges as an innovative solution for outdoor environments, offering a distinctive alternative to traditional concrete finishes. This advanced concrete solution is crafted through the use of specialized mix designs, additives, topical treatments, and precise application techniques. It adeptly mimics the appearance of sand-blasted concrete, and it can also integrate specialized colored sands and aggregates larger than 3/8” in diameter. The appeal of Bomanite Sandscape® Texture lies not only in its aesthetic resemblance to natural textures but also in its cost-effectiveness as a decorative concrete option. This economical choice yields a monolithic concrete slab that boasts a low life-cycle cost, attributed to the surface’s pre-aged nature, making it a prudent selection for numerous projects.

Beyond its aesthetic appeal, Bomanite Sandscape® Texture is engineered for versatility and longevity, making it the perfect choice for a wide range of applications including plazas, walkways, shopping centers, educational facilities, and more. The surface’s texture is not only consistent but also durable, offering a multitude of standard and custom options, including light-reflective formulations that mitigate the heat island effect. When paired with various color and staining options, such as Bomanite Con-Color and Bomanite Chemical Stain, it allows for the creation of distinctive and resilient hardscapes. The advanced technology behind Bomanite Sandscape® Texture caters to both aesthetic preferences and functional requirements, establishing it as an indispensable solution for contemporary outdoor design.

Compassionate Creative Concrete Design

This plaza is a sanctuary where the legacies of donor heroes are honored, and families find comfort and connection during times of profound loss and reflection. The intricacies of the project—from the meticulous selection of materials to the careful crafting of sandblast rings—highlight the dedication of Musselman & Hall Contractors to achieving a finish that complements the sacredness of the site. The result is a space that transcends its physical boundaries, becoming a beacon of hope and healing for the community. It showcases how decorative concrete can be elevated from a mere construction material to an integral part of landscape design that touches human lives. As the Midwest Transplant Network continues its noble mission, the Memorial Plaza remains a tangible representation of their commitment to connecting lives, extending legacies, and fostering a community of support and remembrance.

Jeffco Concrete Creative Collaboration

Stencil Success Despite Sweltering Steamy Summer

Bomanite Boldly Beautifying Spaces

Micro-Top XT: Maximum Durability, Minimal Maintenance

Award Winning Decorative Concrete

Heated Harmony: Handpicked Aggregates and Hidden Warmth

Superior Sandscape: Stunning, Sustainable, and Strong

Award Winning Decorative Concrete

Perfectly Planned Plaza: Precision, Patience, and Performance

Stunning Surfaces Showcasing Safety, Sophistication, and Sustainability in Every Step

Award Winning Decorative Concrete

Monumental Mission in Memorial Making

Decorative Designs and Detailed Work

Timely Teamwork for Timeless Tribute

Innovative Story Wall

Award Winning Decorative Concrete

Pioneering Perfection: Musselman & Hall’s Expertise

Transforming Surfaces with Modena by Bomanite

Durable and Cost-Effective Flooring Solution

Versatility and Customization

Award Winning Decorative Concrete

Bomanite Belcolore Bold Breakthrough in Concrete Coloring

Award Winning Decorative Concrete

Bomanite Exposed Aggregate Systems Blend Durability with Design

Award Winning Decorative Concrete

From Piece of Tile To Total Project

Project Presented Complex Challenges

Two Bomanite Systems Sustain Design Concept

Award Winning Decorative Concrete

Project Specs Not Size Dictate Difficulty

Enhancing Outdoor Spaces with Bomanite Sandscape® Texture

Compassionate Creative Concrete Design

Contact Us

Follow Us